looking for TR mechanic | FerrariChat

looking for TR mechanic

Discussion in 'Boxers/TR/M' started by scooter89, Sep 29, 2012.

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  1. scooter89

    scooter89 Rookie

    May 29, 2005
    19
    need really great mechanic for testarossa in Northeast - dealer or independent - someone with good diagnostic abilities - thanks
     
  2. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,842
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
  3. scooter89

    scooter89 Rookie

    May 29, 2005
    19
    Steve - thank you
     
  4. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,842
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    What's your situation? You had a problem, someone turned every adjustment screw on it (before knowing what was really wrong), and it still runs badly? ;)
     
  5. scooter89

    scooter89 Rookie

    May 29, 2005
    19
    exactly - have owned the car since new (6000 miles) and this is the first problem - one day it started and then died - after a few attempts it would fire up but primarily only on the 1-6 bank - brought it in for service had fuel filter replaced, new plugs, injectors cleaned and the CO adjusted - runs worse - limped the car home and have tested the following: Coil good on drivers side - switched the ignition amplifiers and the car was almost impossible to start but when it did the 7-12 bank was still running much colder - Tachometric relay tests OK - plenty of voltage - both fuel pumps operating - all relays good - no bad connectors or corrosion in the fuse panel - grounds all good - pulled distributor cap and all is well with carbon pin and rotor, no cracks in cap - air flow sensor works smoothly - this did not happen slowly, car ran great and then the next morning would start and die - Steve, spoke briefly with David, sounds very nice - have to run out for the evening, thanks again
     
  6. Mr.Chairman

    Mr.Chairman F1 Rookie

    Mar 21, 2008
    2,987
    New Jersey
    Full Name:
    Robbie
    Jim Magee. Pocono Sportscar. Top notch and he is aces.

    R
     
  7. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,842
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    And (if US version or late euro F113B) what about the protection relay operation (or lack of operation)? Or do you have an early euro F113A?
     
  8. fastradio

    fastradio F1 Rookie
    BANNED Professional Ferrari Technician

    Apr 26, 2006
    3,664
    New England
    Full Name:
    David Feinberg
    This is a US-spec car. I spoke with he owner briefly about it yesterday afternoon. From what I gathered, the 7-12 bank runs colder, car seems low on power...and that bank's plugs were wet. We did discuss (swapping of) the ignition amps. Evidently, this was done and the problem appears to remain the same, although the car is now harder to start, I believe. We did not discuss the protection relay.
     
  9. scooter89

    scooter89 Rookie

    May 29, 2005
    19
    Although the protection C relay tested ok, it was replaced (new part # 92861512402) Porsche part, $108 - Car starts more easily but 7-12 bank still not running properly, Head temperature still 70 degrees cooler then 1-6 bank - no power under load
     
  10. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,842
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    Have you confirmed that you do have spark occurring in the spark plug wires on both banks when the engine is running (even if poorly)?

    Was the previous "CO adjustment" done with a known working protection relay?

    Does the engine run any better when warm with the single signal wire from the O2 sensors unplugged? (leave the 2-pin heater connections for the O2 sensors plugged in)

    At warm idle, what does the voltage measure on the unplugged single signal wire from the O2 sensors relative to ground? (should be something between 0V DC and 1V DC)
     
  11. scooter89

    scooter89 Rookie

    May 29, 2005
    19
    there is spark on both banks - car does not run any better with O2 sensor wire removed - both sides read ~1.4 volts warm - the tip of the 7-12 bank sensor looked almost new, just a light coating of soot - measuring the exhaust temperature at the two pipes coming out of the engine on each side, the 7-12 bank read only 80 degrees while the other side read just over 300 degrees after about 4 minutes of idling - the car now takes 4-5 attempts to start (it immediately dies) and then will catch at ~500rpm, But will stall if you touch the throttle - if you let it sputter it will eventually get up to 1100 rpm which is a normal idle for the car - but the driver's bank is running much colder even when the idle is normal and there is no power under load - I really don't want to keep driving the car if this one side is running too lean
     
  12. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,842
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    Good -- one less thing to worry about ;)

    Unfortunately, this is a seemingly impossible value so I just can't believe it (especially on your 1-6 bank that seems to be working). With the car at warm idle, and the O2 sensor single signal wire unplugged, by turning the mixture adjustment screw back-and-forth by something like only 1/32 of a turn, this value should swing from ~0.1V (too lean) to 0.9V (too rich). Unless you can do this manually by turning the mixture adjustment screw, the system can't possible work well closed-loop.

    See Fig 62 page D83 of the TR WSM for a graph of O2 sensor output vs AFR -- 1.4V does not exist!

    This is a more condemning result (and if you have spark on the 7-12 bank, it must be no, or the wrong amount of, fuel). If you have fuel pressure on the 7-12 bank -- do you? The initial test is to just press down on the airflow metering plate after engine shutoff to see if they feel the same -- a more conclusive test is to have the fuel pumps running (with the engine not running) and do this same force test on the airflow metering plates (but don't do this much, or for long, as you don't want to squirt a bunch of liquid fuel into a non-running engine). About the only way the 7-12 bank can have no fuel delivered (if there is suffiicient fuel pressure and the system adjustment isn't totally wacky) is if the orifice from the lower chamber outlet inside the fuel distributor is blocked -- this causes the upper chamber pressure to never be able to exceed the lower chamber pressure, so (all) the differential pressure values inside the fuel distributor stay closed and no fuel goes to the injectors. One downside of having a very low mileage TR like yours is that it's had plenty of stationary time for fuel varnish deposits to form (which can then get dislodged and cause havoc). From here (unless you have something simple, like the fuel pump "buzzes" normally, but really isn't making pressure) you are really to the point where you (or the Mechanic) need to measure:

    1) the regulated supply pressure, and

    2) the lower chamber pressure -- this requires a special bit of plumbing to connect the lower chamber sampling port on the fuel distributor to the Bosch CIS pressure gauge (and this really can't be done unless you remove the upper intake plenum first). Let me know if you (or the Shop you go to for further diagnosis ;)) need it, and I'll be glad to sell, or lend, you this special bit of plumbing.

    At 80 deg after 4 minutes = you have one bank not running...
     
  13. Dr_ferrari

    Dr_ferrari Formula 3
    Consultant Professional Ferrari Technician

    Nov 2, 2003
    1,071
    Pocono Sportscar
    Full Name:
    Jim McGee
    sounds like fuel issue with the 7/12 bank. would be most likely.

    I would start with a fuel pressure check of the failing bank.

    Regards, Jim
     
  14. scooter89

    scooter89 Rookie

    May 29, 2005
    19
    steve - thanks again for the helpful info - I have been working late and have not been able to spend time on the car - I did check the O2 sensor voltage again and they are running 1.2 to 1.4volts - but definitely not running rich - the 1-6 bank plugs look perfect (??) I spoke with the mechanic who worked on the car and he said he measured the fuel pressure on the 7-12 bank distributor (by connecting to the outlet that feeds the cold start injector) and that it was good. I will check further myself later on this week.
     
  15. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,842
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    #15 Steve Magnusson, Oct 2, 2012
    Last edited: Oct 2, 2012
    Yes, that would confirm that (almost unfortunately) the regulated supply pressure is OK (I use the same port on the FD to make that measurement). The lower chamber pressure should be something like ~0.4 bar less than the regulated supply pressure when the fuel pumps are running and the EHA current is 0 mA (i.e., protection relay not closed) and maybe another 0.1 bar less when the EHA current is the default 10 mA (i.e., fuel pumps running and protection relay closed).

    Another way to check the lower chamber operation is to measure the amount of fuel returned down the fuel return line from the FD lower chambers back to the fuel pressure regulator -- although this again requires some special hardware (a ball and a threaded cap) to block off the return port on the fuel pressure regulator (and removal of the upper intake plenum for reasonable access). I can't recall if the typical value is ~130 mL in 30 secs or ~130 mL in 60 secs (Larry Fletcher was kind enough to share this information with me when I was having trouble), but would dig it out if your Mechanic needs to get to this level.

    Still have to say "impossible" here -- are you putting the "+" lead from the DC voltmeter on the single unplugged wire from the O2 sensor and the "-" lead from the DC voltmeter to the bare cylinder head? That's what I'd recommend.
     
  16. scooter89

    scooter89 Rookie

    May 29, 2005
    19
    that is exactly how I measured the volts - how much fuel pressure is actually needed to overcome the springs in the injectors? All cylinders on that side are running cold - I do not even want to go here but what happens if the belt on that side jumps one tooth? Should I set tdc on the flywheel and check for marks under the cam cover on that side? This seems unlikely...
     
  17. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,842
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    If real, this would still be an unexplainable problem ;)

    It's not that simple. On KE-Jet, you need the regulated supply pressure (which might be ~5.6 bar) to be > upper chamber pressure (which might be ~5.3 bar and is unmeasurable) to be > lower chamber pressure (which might be ~5.1 bar) to have fuel delivery to the injectors occur (and all three of these pressures are much greater than the injector opening pressure of ~3.5 bar -- because the fuel injector has no role in determining how much fuel is delivered) -- hence, my prior recommendation to measure the lower chamber pressure vs the regulated supply pressure and/or confirm if a reasonable amount of fuel is exiting the lower chambers back to the tank (i.e., to the pressure regulator exit port).

    I realize that this is getting a bit complicated so you might want to send the car to David or Jim.
     
  18. testarossa717

    testarossa717 Formula Junior

    Jan 13, 2007
    263
    NY/NJ
    Full Name:
    Antonio
    Steve,
    Mentioned it in another thread but wanted to thank you for all the help that you have given members, including myself, over the years.:)

    Jim McGee - Great local Independent Ferrari Mechanic - Took my own TR to him

    Robbie(Mr. Chairman) - Great guy, knows his stuff but is horrible at spelling lol
    Reference: Jim Magee
     
  19. scooter89

    scooter89 Rookie

    May 29, 2005
    19
    Steve - if you are still reading this thread, I may have found something - although it tested OK before, when I just tested the signal from the tachometric relay at the x connector the violet wire was only at 10.5 volts. I removed the fuse panel and separated the tach. relay. When I applied 12+ volts from the battery to the 87 socket with the violet wire both pumps ran really strong and there was 12+ volts at the x connector - I then inserted the tach.relay 95% back into the socket and when I touched the male 87 plug (engine cranking) there was only 10.5 volts. Also, when I touched the 50 plug from the starter solenoid there also was just 10.5 volts(?) Does this indicate a bad tachometric relay or can the coil affect these readings - thanks again for your time in trying to help everyone
     
  20. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,842
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    No, I wouldn't think this would matter that much in how the engine runs. The tachometric relay's output function is to close the fuel pump relays and to close the protection relay. As long as the voltage leaving terminal 87 on the tachomteric relay is sufficient to close these other relays, that's all that's required.
     
  21. scooter89

    scooter89 Rookie

    May 29, 2005
    19
    I thought you had to have 12 volts at the violet wire in the x connector? I now have only 10.5 (with a fully charged battery) with the engine cranking. The engine is now not starting at all (both banks)
     
  22. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,842
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    When the starter motor is cranking, it's normal for the battery voltage to droop down to ~10V. Often when we say "12V", what we really mean is "whatever the normal + battery voltage is" -- which can vary from ~10V (when the starter motor is cranking) to ~14V (when the alternator is working). You can always just add a direct jumper wire from the + battery terminal to the backside of violet wire connector in the x connector to see if it makes any change.

    I'd be back to the basics:

    1. Do you have spark on both banks during starter motor cranking?

    2. Are the fuel pumps running during starter motor cranking (i.e., is the tachometric relay working)?

    3. Is the protection relay working during starter motor cranking (i.e., do you have "12V" on the red wire at the water thermoswitch)?
     

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