Making custom bezels and other stuff | FerrariChat

Making custom bezels and other stuff

Discussion in '308/328' started by matumorales, Mar 20, 2013.

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  1. matumorales

    matumorales Formula Junior

    Jun 8, 2011
    470
    Asunción, Paraguay
    Full Name:
    Daniel Morales
    #1 matumorales, Mar 20, 2013
    Last edited by a moderator: Sep 7, 2017
    Hello, everybody!

    I'm in the process of making some reproductions of bezels and other stuff for project 37313. I already have the clock bezel designed and ready for 3D printing, (measures taken from the oil temp gauge).

    I need some measures taken from either the speedometer or tachometer bezel; I have attached pictures of the measures I need in order to design those. Since I don't have either of them at hand, I'm hoping one of you guys could give me a hand here.

    I'd also like to have the measures of the plaque that sits on top of the steering column for reference.

    Thanks a lot in advance!
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  2. vulcan300

    vulcan300 Karting

    Oct 30, 2011
    86
    43.652073,-79.382293
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    Jeremy G
    My clock bezel is broken. If you're printing one up could you print another for me. I'll cover the printing cost and postage. Your project is awesome by the way!

    J
     
  3. Jonny Law

    Jonny Law F1 Rookie
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    May 6, 2008
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    Over yonder.
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    Daniel,

    Can you make or know if anyone makes a replacement chrome ring for the smaller gauges? Ideally it would be nice to have one that could be taken on and off again.
     
  4. Steve King

    Steve King F1 Rookie

    Feb 15, 2001
    4,367
    NY
    You may want to put on your list the plastic ring that goes around the ignition switch. Just a thought if you are looking for additional small projects.
     
  5. matumorales

    matumorales Formula Junior

    Jun 8, 2011
    470
    Asunción, Paraguay
    Full Name:
    Daniel Morales
    Sure thing! I'll try to have one done next month to check for size and fit; I'll let you know of the results ;-)
     
  6. matumorales

    matumorales Formula Junior

    Jun 8, 2011
    470
    Asunción, Paraguay
    Full Name:
    Daniel Morales
    Yep, that one is a little tricky, I admit. I was considering making some with a CNC machine shop; I just didn't have the time to check into it already, but I think it´s possible. Still gotta find a way to make them easy to take off and on again... maybe with a couple of locking tabs... it would require slight mods to the gauge itself though.
     
  7. matumorales

    matumorales Formula Junior

    Jun 8, 2011
    470
    Asunción, Paraguay
    Full Name:
    Daniel Morales
    Hmm... that sounds interesting. I don't have a sample to work with though. If anyone has a broken one that can donate for the cause, i'll get my hands onto the project. If someone has precise measures of the part I can work with that as well...
     
  8. FiatRN

    FiatRN Formula Junior

    Nov 21, 2008
    321
    Denver, CO
    Full Name:
    Jonathan Drout
    I buy a bunch of Fiat parts from this business in TX, and they sell chromed gauge bezels. Without removal, the gauges in my GT4 seem the same size as the guages in my Fiat 124.

    Chrome Gauge Bezel Set in Dashes, Consoles & Panels

    For 70$, seems like a good deal - you could scuff them and paint them flat black, or perhaps they're available in flat black with more searching...

    Jonathan
    Denver, CO
    the Fiat RN!
    GT4 15302
     
  9. matumorales

    matumorales Formula Junior

    Jun 8, 2011
    470
    Asunción, Paraguay
    Full Name:
    Daniel Morales
    These are interesting; however, the big ring seems smaller than the ones found in the GTS/GTB. Talking about Fiat 124s, I'm seriously considering the smaller gauges for my project; already ordered a used one from eBay to check for size and fit. The face bezel is diferent though, so these would still need to be made.

    For the speedo/tach gauges I'm cosidering new AutoMeter ones, modified to look like the originals.
     
  10. magnum

    magnum Formula Junior

    Feb 21, 2008
    877
    Barcelona, Spain
    Full Name:
    Antonio
    Readings taken from a tacho not dismantled -sorry-:

    -External diameter, 98 mm
    -Internal diameter at the first ring -outer side-, 95 mm
    -Internal diameter at the inner ring -just over the cristal-, 90,5 mm
    -Bezel depth, aprox. 7/8 mm
    -Chrome ring depth, aprox. 6 mm
    -Chrome ring width, aprox 2 mm.

    If someone can confirm/correct these figures -from a dismantled tacho-, it would be nice.

    Good job Daniel!
     
  11. vulcan300

    vulcan300 Karting

    Oct 30, 2011
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    Jeremy G
    You're awesome! Thanks so much :)
     
  12. Jonny Law

    Jonny Law F1 Rookie
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    May 6, 2008
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    I agree. If the ring could overlap itself that would work for me. Or the tabs behind the gauge body lip.


    Superformance.co.uk has these. Ignoition Lock Plastic Surround, 60164001, £1.70
     
  13. matumorales

    matumorales Formula Junior

    Jun 8, 2011
    470
    Asunción, Paraguay
    Full Name:
    Daniel Morales
    Antonio;

    Thank you very much for the measurements; could you take a couple more for me? I need to know the depth of the inner ring (from the glass surface to the top of this first ring) and also, the measure from the top of the bezel to the top of this first ring. Can you arrange that?

    Thanks a lot once again!
     
  14. matumorales

    matumorales Formula Junior

    Jun 8, 2011
    470
    Asunción, Paraguay
    Full Name:
    Daniel Morales
    HarmonyRoad;

    I was just informed that the first "prototype" bezel has been shipped to me today. I'll post pictures of it when I get it and I'll check it for size and fit. I just recently noticed that the clock will need a recess for the setting knob on the inside of the bezel, so I'll take proper measurements once I have this part at hand and modify the design accordingly to accommodate this recess.
     
  15. matumorales

    matumorales Formula Junior

    Jun 8, 2011
    470
    Asunción, Paraguay
    Full Name:
    Daniel Morales
    Hey guys!

    I still need help with these measurements... can someone give me a hand? :)
     
  16. matumorales

    matumorales Formula Junior

    Jun 8, 2011
    470
    Asunción, Paraguay
    Full Name:
    Daniel Morales
    #16 matumorales, May 28, 2013
    Last edited by a moderator: Sep 7, 2017
    And I must be honest, I do like the richness in details of the part... however, the porosity of the material used is not acceptable. Maybe this is because of the 3D printing method used (powder deposition), so I'll switch to some sort of resin base material the next time; just gotta make sure the material withstands mild temperatures...

    Design wise, the part was very useful; I found out that I messed-up the bottom finish of the part (mostly because I didn't want to disassemble my oil gauge and I still hadn't received my Fiat gauges); it should be flat and the securing tab surrounding the bezel should be larger than what I initially estimated. You live - you learn. Also, there is a small orientation tab that i didn't even know it existed; very useful for the clock, but not so much for the other gauges.

    I still haven't found a proper chrome ring substitution; the FIAT rings are made of aluminum, which would be an interesting way to go... given, of course, that I could get them to be as shiny as the originals. Online CNC machine services require rather large production numbers; so I must find a way to test this idea first before placing an order.

    The good news are that most of the "visible" parts of the bezel, which were measured from the original gauge, are accurate; this means that my next attempt might actually produce a bezel suitable for the application.

    On the other hand, I was able to determine the specs for the recess needed for the clock's setting rod, and I'll incorporate this detail to the design.
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  17. singletrack

    singletrack F1 Veteran

    Mar 16, 2011
    5,829
    Pittsburgh, PA
    This thread is awesome; can't wait to see more.
     
  18. SteveG75

    SteveG75 Formula Junior

    Nov 23, 2010
    380
    FL
    Full Name:
    Stephen
    I need a ring for my tachometer. Mine was broken some time in the car's past. I would get two, one for tach and one for speedo so they match.
     
  19. matumorales

    matumorales Formula Junior

    Jun 8, 2011
    470
    Asunción, Paraguay
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    Daniel Morales
    I'm still working on those... I'll let you know when they're done, Steve!
     
  20. RichardAguinsky

    RichardAguinsky Formula Junior

    Nov 12, 2007
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    Richard Aguinsky
    What 3D printing service did you use? Was it Shapeways? How strong and how long will the material last? I made a few SLA pieces in the past and they were very brittle.
     
  21. matumorales

    matumorales Formula Junior

    Jun 8, 2011
    470
    Asunción, Paraguay
    Full Name:
    Daniel Morales
    As far as I know, SLA printed parts, or any other part printed on a resin-type 3D printer, tend to be brittle, but withholds details much better; that's why I was considering using that type of process the next time.

    For this try-out I used Shapeways to print the part. The material I used was laser-sintered nylon plastic, which is quite strong and flexible, but has a "grainy" look to it, is not water-tight, but supposedly should withstand relatively mild temperatures.

    I was just contacted yesterday by a company called Sculpteo, and they have a similar material, but with a polished surface... I might give it a try as well.
     
  22. Verell

    Verell F1 Veteran
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    May 5, 2001
    7,022
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    Verell Boaen
    Brittleness, porosity, & surface texture are challenges being worked, but so far haven't been overcome. Laser sintering so far seems to be doing the best job of producing high resolution parts with the smoothest surfaces. FDM's dot size is signifigantly larger than laser sintering.

    I just took a look at Sculpteo's polished surface:
    Sounds like they are sanding & polishing, or at least polishing, to get the surface finish.
     
  23. Thomas Magnum

    Thomas Magnum F1 Veteran

    Feb 24, 2013
    8,086
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    Mark
    NOBODY has these anymore! If anyone knows where I can get one, PLEASE let me know. What's the latest on making part 60164001, ignition lock plastic surround bezel?
     
  24. HotShoe

    HotShoe F1 Veteran
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    Nov 3, 2008
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    Anthony Lauro
    Why not just have it CNC cut out of aluminum and then polish it? Might not be concours correct but I would replicate the plastic parts out of aluminum and then have them finished in the proper black. They'd last forever.

    What type of CAD file do you have? I have a Haas VF2ss I could cut some when I get a little free time.
     
  25. thorn

    thorn F1 Rookie
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    Aug 7, 2012
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    Agreed. 3D scanning and printing seems to be an odd choice of producing something that can be cut on a lathe.
     

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