Need help with Front Brake bolt problem | FerrariChat

Need help with Front Brake bolt problem

Discussion in 'Vintage (thru 365 GTC4)' started by geltman, May 24, 2006.

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  1. geltman

    geltman Rookie

    Aug 8, 2004
    21
    Unfortunately, I had my front brake calipers resealed by a "reputable" guy in Northern California last year. Soon after it came home to Texas I experienced a catastrophic brake failure where the BOLTS holding the caliper to the spindle came out and consequently broke the caliper into two halves. Ferrari of Houston feels that the two bolts holding it together came loose since it was a smaller bolt than the threaded hole.
    We now have a new NOS caliper and bolts but cannot find a spindle. The new bolts fit correctly on the top but a bit loose on the bottom.
    We have discussed ways to repair the problem but the shop is not comfortable redrilling and using the next size larger bolt as it may weaken the casting.
    Is there a way to fill the hole in a bit and rethread the hole in a way that we can count on? I assume that there is a lot of stress on those bolts and spindle threads. I feel a bit stymied and need advice on this important area of safety.
    Your help would be most appreciated.
     
  2. andrewg

    andrewg F1 Rookie
    BANNED

    Sep 10, 2002
    4,667
    Chester, England
    Full Name:
    AndrewG
    What car is this for?
     
  3. ArtS

    ArtS F1 World Champ
    Owner Silver Subscribed

    Nov 11, 2003
    13,393
    Central NJ
    Are these standard Dunlap calipers?

    Art S.
     
  4. Ed_Long

    Ed_Long Formula Junior

    Nov 11, 2003
    686
    Salem, Oregon USA
    Full Name:
    Ed Long
    Geltman:
    There is a product by the name of Helicoil that might work. I have used them to secure head bolts and spark plugs, but not brake calipers. They can take over 100 ft pounds of torque. To install one, you must drill out the hole and tap it with a thread tap to match your bolt pattern. Then, screw the bolt into it and torque to spec. The downside of this product is, as your mechanics advised, you must increase the size of the hole in which the bolt is going, so it may weaken the spindle. It would be best to take the spindle off the car and use a drill press to drill out the hole to get a tight fit with the Helicoil. I have had good luck using a bit of Loctite or JB Weld to seat the helicoil in your new threaded hole. Ask you mechanics about the wisdom of using a helicoil in this application. Best of luck!
    Ed
     
  5. geltman

    geltman Rookie

    Aug 8, 2004
    21
    This is for my '73 Ferrari Daytona 365GTB4
     
  6. shaughnessy

    shaughnessy Formula 3
    Rossa Subscribed

    Apr 1, 2004
    1,869
    Wolfeboro NH
    Full Name:
    Thomas E Shaughnessy
    I have complete front daytona suspension including spindles, in stock.
    Will only sell front spindles as a pair.
     
  7. steve meltzer

    steve meltzer Formula 3

    Sep 18, 2004
    1,219
    with Enzo 8995
    is a helicoil out of the question? sounds like you live in or around Houston. I may have a couple of ideas for a second opinion. email or call me if you'd like. steve meltzer, 713-795-4882 (W) or <[email protected]>
     
  8. IanBuddery

    IanBuddery Rookie

    Mar 26, 2006
    41
    I would not use a helicoil here, the lateral load and heat expansion is too high. The only safe answer is new uprights, they are available, its worth shopping around. Not sure that you need to buy in pairs.

    My guess is that your hole is oversized because someone has "repaired" the thread in the past. Too many cowboy brake shops out there.

    Moral of the story is that we should all check caliper bolts regularly.

    Ian
    365GTB/4
     
  9. geltman

    geltman Rookie

    Aug 8, 2004
    21
    Ian,
    Got any ideas who might have the uprights in addition to T. Shaughnessy?
     
  10. steve meltzer

    steve meltzer Formula 3

    Sep 18, 2004
    1,219
    with Enzo 8995
    thanx for the lesson in metallurgy and engineering. makes sense to me. I had a flywheel (on my Kirkham/Cobra) that wobbled and chewed up a couple of starters. I thought that failure was do to the "bubba" who installed it not torqueing the flywheel bots to the correct specs (was about 25, shoulda been 75); maybe it was the helicoils they used on it. s
     
  11. ArtS

    ArtS F1 World Champ
    Owner Silver Subscribed

    Nov 11, 2003
    13,393
    Central NJ
    How about timecerts - kind of like solid helicoils?

    Regards,

    Art S.
     
  12. Vintage V12

    Vintage V12 Formula 3

    Aug 11, 2004
    1,451
    I understand it is expensive to "Do things right". but just buy a pair of spindles from the person who said they have a pair available above. Why would you want to do a micky mouse repair on this car? especially on brakes!
     
  13. IanBuddery

    IanBuddery Rookie

    Mar 26, 2006
    41
    Try Bill Young at GT Car Parts (I think) in Phoenix Arizona. Failing that contact Kevin O'Rourke at Mototechnique in the UK. [email protected]

    No disrespect to Tom Shaughnessy, but someone may be prepared to sell you a single spindle.
     
  14. synchro

    synchro F1 Veteran

    Feb 14, 2005
    9,294
    CHNDLR
    Full Name:
    Scott
    Tried T Rutlands yet?
    Greg Oholman at PartSource would be my next phone call
     
  15. Motob

    Motob Formula 3
    Professional Ferrari Technician

    Nov 11, 2003
    2,368
    Frederick, Maryland
    Full Name:
    Brian Brown
    A helicoil should work fine. It will be just as strong as the original threads.

    Brian
     
  16. Vintage V12

    Vintage V12 Formula 3

    Aug 11, 2004
    1,451
    I guess I sould keep my mouth shut sometimes. Listen to Brian. He knows what is best because he is a pro. You don't want to screw around with brakes.I guess I am just fed up with seeing all the micky mouse repairs that have been done on my car over the years that I am now dealing with. Hope your problemit gets worked out.
     
  17. steve meltzer

    steve meltzer Formula 3

    Sep 18, 2004
    1,219
    with Enzo 8995
    I've been following this thread with interest as I'll bet there are several reasonable solutions short of buying one or more spindles. If the car is a concours example, and appearance is tantamount, then replacing the spindle or a helicoil are good options. However, at the risk of sounding like a "Bubba" (? Bubbini ? in Italian), and never having see the car's caliper/spindle setup, can you not essentially forget the threads, and put an appropriately sized Grade 8 bolt through and through with a nut (or two if you'd like) and Red Loctite on the other side? I don't know if there's room on the backside for a nut but if there is....might not look "factory", but it would be substantial and cheap.

    I ran this conundrum by a friend who is a brilliant mechanic and quite savvy with innovative thinking. His comment was "sounds more like the province of a good industrial weldiing shop, rather than a Ferrari mechanic". Perhaps such an enterprise might be able to save this situation; not unexpectedly,
    Fof H rarely sees these cars and I wouldn't expect them to think much outside the box here.

    steve meltzer, "I may be wrong, but I'm never in doubt"
     
  18. BigTex

    BigTex Seven Time F1 World Champ
    Owner Rossa Subscribed

    Dec 6, 2002
    79,380
    Houston, Texas
    Full Name:
    Bubba
    I never touched the car...LOL! :rolleyes:

    Good Luck.....put them to work sourcing a new (used) one, save Tom S.'s complete system for a wreck job....

    Good suggestions on vendors here......good luck.

    Glad the car's ok, after a scare like that.
     
  19. SpannerMan

    SpannerMan Karting

    Nov 7, 2005
    116
    San Diego
    Full Name:
    Erik Rathmann
    A properly installed helicoil will be more than adequate. But it is your car, do what you feel is best.

    New(er) Ferraris come with helicoils installed into the aluminum hubs. Works great.

    E
     
  20. steve meltzer

    steve meltzer Formula 3

    Sep 18, 2004
    1,219
    with Enzo 8995
    I feel vindicated! thanx steve meltzer "never enough time to do it right; always enough time to do it over"
     
  21. ArtS

    ArtS F1 World Champ
    Owner Silver Subscribed

    Nov 11, 2003
    13,393
    Central NJ
    if you decide to replace the pieces, don't throw the old ones away! One of us will buy the off of you.

    Regards,

    Art S.
     

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