Need help with wiring and LED bulbs | FerrariChat

Need help with wiring and LED bulbs

Discussion in 'Technical Q&A' started by zippyslug31, Feb 21, 2011.

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  1. zippyslug31

    zippyslug31 Formula 3

    Sep 28, 2007
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    Kevin M.
    Anybody out there familiar with relays designed specifically for LED bulbs?
    Very strange problem and I'm running out of things to try.

    The quick story:
    Trying to replace standard indicator bulbs with LED bulbs. The rear bulbs were no problem and worked straight out of the box, however the front sockets were not wired with LEDs in mind so I flipped the two wires to support the LED's anode/cathode. Once this was done everything worked fine..... when the car is NOT running.

    Once I fire up the engine, using the turn signals causes the turns signals to flash EXTREMELY fast... really more like a flicker or always-on state. This is not to be confused with a typical "bulb out" warning rather a flickering effect like the relay is shorted out. Again, this only happens with the motor running.

    As an experiment I reinstalled one of the old, conventional bulbs in one of the front sockets and everything works fine, both with the car running and with the ignition turned to "on".

    So, what is the difference between the LED and a regular bulb, and why would the motor running be causing the issue???

    Much thanks in advance as this is driving me crazy! :(
     
  2. Mitch Alsup

    Mitch Alsup F1 Veteran

    Nov 4, 2003
    9,742
    Regular bulbs consume more energy. There is a timer in the system that reads the energy being consumed, and flickers at the designed rate. If the bulb burns out, the power is not being consumed and the flicker goes faster--the driver sees this and replaces the bulb.

    To fix this, you need to find a resistor of appropriate size to fool the timer that the proper energy is being consumed. In the end, the same energy needs to be consumed.
     
  3. NW328GTS

    NW328GTS Formula 3

    Nov 16, 2009
    2,191
    Washington
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    Hal
    You can also buy solid state flashers that don't use resistance to time the cycle.


    Many more cars have low current draw LEDs now. many of the auto LED bulb companies sell them for just this purpose.

    Resistors can be problematic as most of them are just small heaters. An LED and a 15-20 watt heater is not always the best answer. Ask anyone with a 15 watt soldering iron.
     
  4. zippyslug31

    zippyslug31 Formula 3

    Sep 28, 2007
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    Kevin M.
    Guys, thanks for the replies.

    But, please re-read my post. Yep, I'm aware of the resistors that can be used and also note in my OP that I am in fact using a purpose built "LED relay".

    My problem is not the normal "fast blink, bulb out"-warning... rather a HYPER-fast flickering effect as if the relay is being grounded/shorted-out but ONLY when the car is running. Otherwise, with the ignition is turn to on all the LEDs and relay behave normally.

    Please feel free to bounce back even your most remote ideas as this is really puzzling.
     
  5. Paul_308

    Paul_308 Formula 3

    Mar 12, 2004
    2,345
    A little sleuthing finds the subject car to be a 360 Modena of unknown year. What specific bulb, when substituted to LED type, causes the flickering condition when engine runs. Car schematics are available and I'll check later once I know what bulb is in question..

    Know that LED are polarized diode semiconductors which must be installed according to polarity, otherwise if reversed, undesired things happen. Your description sounds like a reversed LED is shorting a circuit, lowering voltage to a energized relay causing it to turn on/off quickly.

    Terminology...you use the description, 'indicator' bulbs. Can we agree the indicator lights are the lights in the dashboard cluster which indicate circuit function. And NOT the actual turn sigals at front/back of car.
     
  6. 350HPMondial

    350HPMondial F1 Veteran
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    Feb 1, 2002
    5,336
    18 mi from the surf,, close to Pismo, CA
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    Edwardo
    Diodes have a "+" and a "-"
    and, must not be reversed.
    Or, they flow current like Niagara Falls,,
    or not,,, look up zener diode.

    12V LEDs have resisters added according to the Amperage needed to get them to light up,, and not burn out. Different colors require different resisters.

    I like the New Laser LEDs,, they are so freaking bright,,, OMG
    I use them in my equipment, then route the light where i want it, with light pipes....



    Test on Friday
    ;)

    Edwardo
    Multiple electronic patent holder
     
  7. zippyslug31

    zippyslug31 Formula 3

    Sep 28, 2007
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    Kevin M.
    2000 MY

    No, sorry, by "indicator" I meant turn signal bulbs... front amber ones in particular.
    I bought them from Super Illumination. They refer to them as "7507 PY21W Tower European Bulbs".
    http://www.superlumination.com/1156_1157.htm

    Very interesting on your polarity comment. This seems highly likely the problem but unsure my solution.
    As mentioned, I swapped the wires leading to the socket so the LED would illuminate. This must be causing a short but only with the vehicle running.

    Either I need to have a reverse-spec bulb custom made or the manufacturer wired these up backwards.

    I've tried to trace the copy of the wiring diagram, but Ferrari's "diagram" is unlike anything I've seen before and I was really confused! :D
     
  8. zippyslug31

    zippyslug31 Formula 3

    Sep 28, 2007
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    I was aware of the "+" and "-", but thought I needed to have them swapped... clearly the bulbs aren't going to work for me in the stock configuration..... but then again they aren't doing me much good the way they are now! ;)

    For the time being I think I will swap the wiring back to factory spec and reinsert the conventional bulbs until I can find a better solution.


    FWIW, I have replaced the entire rear end with LED: brake lights, reverse lights, and 3rd brake light. I think they look great and the brightness sure has come a long way!
    Not exactly cheap though - somewhere around $400 for the entire set of bulbs.
     
  9. 430man

    430man Formula Junior

    Jan 18, 2011
    489
    #9 430man, Feb 22, 2011
    Last edited: Feb 22, 2011
    (in random order)

    If they work with the engine off, the polarity is right.

    They do not have a relay that I see... You have a plug and play bulb replacement. You're still counting on the car to handle the control of the 'bulb.'

    Also consider the clue that when you added an inductive load it worked properly.

    Add them all up and what do you get? -- Mitch nailed it in the first reply.
     
  10. 350HPMondial

    350HPMondial F1 Veteran
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    Feb 1, 2002
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    Edwardo
    Cool, I want a set for the back of my car.
    I like the look too.
    :)
    I got a 328 third brake light I am adding to my mondi, on top of the rear glass.
    It is now covered in black leather.
    and, LED's are next.

    Edwardo
     
  11. zippyslug31

    zippyslug31 Formula 3

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    I know the polarity is correct now, because I had to rewire the sockets to allow the LEDs to light, that's clearly part of the problem. I think its fair to say these are NOT plug and play for my application, rather they appear to be reversed of what I need. I'm seeing that now, but not sure what direction to go (I've been in contact with the vendor).

    Also I don't understand... if it were simply an issue of load, then why would it work with the engine off?
     
  12. zippyslug31

    zippyslug31 Formula 3

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    I like the way mine turned out. Not sure how the 328's light is constructed, but I had to enlarge the 7 holes where the OEM tiny bulbs fit. The replace LED bulbs look a little wonky but they worked out well once I was able to fit them into the housing.
     
  13. FerrariDublin

    FerrariDublin F1 Rookie

    Jun 14, 2009
    3,457
    Dublin, Ireland
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    Greg
    Hi Zippy, did you say you'd changed the relay for one specifically designed for LED application and if so have you tried the setup with the standard relay in place? The designation"PY21W" suggests to me that the fitting is designed to be a straight swap for a regular 21w bulb and as such maybe the standard relay should be retained?
     
  14. zippyslug31

    zippyslug31 Formula 3

    Sep 28, 2007
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    Kevin M.
    I wish I could have ran with just the standard relay for the whole works, but this relay was giving me the bulb-out, rapid flash indication. I wasn't a big fan of installing the load resistors that would have fixed that since it would have been a lot more installation and I don't like the solution anyway (heat + loading = potential hot spots).

    Since there are a lot of purpose-built, 3-connector LED relays on the market I just bought two (one for left, one for right) very inexpensively from fleabay.
    I checked the wires leading into the plug for the OEM relay and located the left & right hotwires FROM the indicator stalk. I simply cut those wires and used them as the switch into each relay. Then I located the wires leading OUT to the bulbs and spliced, not cut, into the existing lines. I kept these intact so I could keep the OEM relay for the hazard circuit. Lastly I attached a common ground.

    I can't say with certainty that my wiring isn't the culprit, but I did remove the OEM relay to experiment and it made no difference with the odd behavior when the engine is running.

    I've heard back from my LED bulb vendor and they tell me that in some applications its required to flip the wiring as I've done... normally that's the fix. They also do not sell a reverse pin-out for my specific application.

    For the time being I just stuck my conventional bulbs back in front so the car is road worthy.... it's been in this messed up state for a while and I'm getting itchy to drive! :)
     

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