Need opinions on gap in valve seat..... | FerrariChat

Need opinions on gap in valve seat.....

Discussion in 'Technical Q&A' started by jongottschalk, Nov 9, 2011.

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  1. jongottschalk

    jongottschalk Karting

    Oct 5, 2009
    169
    Pass Christian, MS
    Full Name:
    Jon Gottschalk
    #1 jongottschalk, Nov 9, 2011
    Last edited by a moderator: Sep 7, 2017
    I was just about to install my heads on my 87 mondi 3.2 after finally getting them back from a trusted engine builder and machine shop. I had 13 bent valves from tensioners not being set correctly from previous owner.

    Shop called to tell me there was damage from something getting in cylinder 8? Anyway they had to send it out to another spot that had what I think was like a "X,Y,Z" machine that would properly reshape dome to match the other 7.

    The trouble spot is where there is a gap between two of the valve seats that were installed and the head. There is an actual gap between the two. The shop said it would cause no issues but Im nervous after spending so much and dont want to put it back together only to have issues.

    While obviously not ideal, what, if any issues will be caused by this:
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  2. jongottschalk

    jongottschalk Karting

    Oct 5, 2009
    169
    Pass Christian, MS
    Full Name:
    Jon Gottschalk
    #2 jongottschalk, Nov 9, 2011
    Last edited by a moderator: Sep 7, 2017
  3. ilconservatore

    ilconservatore F1 Veteran

    May 18, 2009
    8,369
    Cincinnati Ohio
    I can see why you are concerned. From the marks on the unmachined portion of the combustion chamber, and the gap, it really does look like something bounced around in there.

    Personally, I would want to see the area around the valve seat welded up, remachined, and the seat properly pressed in. However there may be a reason the shop chose not to do that.

    the potential is for the seat to drop out of the head and interfere with the valve...and you can guess that happens after that.

    Is the gap just on the edge, or is there clearance all the way to the base of the seat? If just around the outer edge its less of a concern.
     
  4. ilconservatore

    ilconservatore F1 Veteran

    May 18, 2009
    8,369
    Cincinnati Ohio
    looking at it again, did they weld on the head at all before the three-axis operation? it almost looks as if the gaps are where they didn't put in enough material
     
  5. jongottschalk

    jongottschalk Karting

    Oct 5, 2009
    169
    Pass Christian, MS
    Full Name:
    Jon Gottschalk
    #5 jongottschalk, Nov 9, 2011
    Last edited by a moderator: Sep 7, 2017
    Here is a photo before axis before axis op. You can see head was shaved and then xyz to reshape dome to match the untouched head to maintain compression. The are around the seat is all good underneath except those two spots.

    I would love to those gaps not be there but if it is passable Im ready to get to driving as the heads were at the shop for over 6 months waiting for parts, etc.
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  6. 2NA

    2NA F1 World Champ
    Consultant Owner Professional Ferrari Technician

    Dec 29, 2006
    18,221
    Twin Cities
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    Tim Keseluk
    Not really thrilled with the workmanship.
     
  7. jongottschalk

    jongottschalk Karting

    Oct 5, 2009
    169
    Pass Christian, MS
    Full Name:
    Jon Gottschalk
    Nor am I, obviously......just want to know if it will work properly. Ofcourse leakdown was performed and no issues. My concern is possible hot spots or falling out. I don't think theres any chance of it falling out as it is just that edge.
     
  8. ilconservatore

    ilconservatore F1 Veteran

    May 18, 2009
    8,369
    Cincinnati Ohio
    I called my machinist and described the situation. Obviously he's not able to hold it in his hand and inspect, but he said not to run it with any gap. Its not worth the risk.

    He thinks that maybe the seat shifted somehow and when the new one was installed, it didn't sit true in the deformed pocket. Ideally it should have been welded and re-cut before the seat was pressed in.

    This is just his and my .02, but I agree with him.
     
  9. FerrariDublin

    FerrariDublin F1 Rookie

    Jun 14, 2009
    3,454
    Dublin, Ireland
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    Greg
    Subscribing out of interest.

    I'm very surprised that you've received your head back from a trusted machine shop in this condition. I share your concern as regards continuing the assembly with this apparent problem.

    Best of luck and please do let us know how this develops.
     
  10. BigTex

    BigTex Seven Time F1 World Champ
    Owner Rossa Subscribed

    Dec 6, 2002
    79,338
    Houston, Texas
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    Bubba
    That sure looks like a lot of "hoping" going on.....
     
  11. 335s

    335s Formula Junior

    Jan 17, 2007
    870
    SF Bay Area
    Full Name:
    T. Monma
    frighteningly bad, in all honesty..
    that doesn't mean it wont function as required-the question is... for how long?

    If the car is going to be towed on and off of trailers, at car shows, for the next 25 years....and run for less than 10-20 hours on a hobbs meter, you might be OK..might...

    I would not expect it to survive for any significant length of time if you were to run the car, under load, for ANY protracted period of time...in my opinion..

    machine this stuff every week for a living..I have a real world perspective...but, it is truly amazing how bad something might look, yet how well it might last-let alone how well it might perform...
    Performance and longevity being two completely different outcomes in this life...
     
  12. jongottschalk

    jongottschalk Karting

    Oct 5, 2009
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    Pass Christian, MS
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    Jon Gottschalk
    Yeah, longevity is the million dollar question. I had a jet ski one time that failed. I rebuilt it that night so I could have it for the fourth of July......problem was the bottom half of one of the cylinders had broken off. I new it would fail but needed it. It did fail finally.....3 years later. Oh, and it was a rental ski.

    I know, I know.....ferrari vs. Jet ski. I dont want to compromise and I guess that's what I would be doing. Off to the shop tomorrow.
     
  13. fatbillybob

    fatbillybob Two Time F1 World Champ
    Consultant Owner

    Aug 10, 2002
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  14. sowest

    sowest Formula Junior

    Aug 18, 2006
    899
    If the problems were on the inlet valves, I would have less concern. I can't see any way that there isn't going to be a real hot spot on those seats where they cannot transfer the heat to the head.
     
  15. It's Ross

    It's Ross Formula 3

    Jul 30, 2007
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    Ross
    Damn sloppy work. At the very least that is a hot spot waiting to cause detonation.
     
  16. fastradio

    fastradio F1 Rookie
    BANNED Professional Ferrari Technician

    Apr 26, 2006
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    David Feinberg
    Agree...
    A time-bomb in the making.
     
  17. FerrariDublin

    FerrariDublin F1 Rookie

    Jun 14, 2009
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    Greg
    #17 FerrariDublin, Nov 10, 2011
    Last edited by a moderator: Sep 7, 2017
    Quite apart from the valve seats themselves what's going on in this whole area?

    I presume it was damaged and then built up before machining back down but the finished product is extremely coarse looking. Surely this isn't a desired result?
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  18. Gearjammer

    Gearjammer Rookie

    Aug 3, 2010
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    Rod J.
    #18 Gearjammer, Nov 10, 2011
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  19. JViereg

    JViereg Rookie

    Mar 26, 2007
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    Speaking as a retired tool & die maker, the work that was done is very poor. Not enough weld and the combustion chamber profile is crude. The milling cuts should have been closer together and each one blended into the other to form a smooth surface. Each one of those ridges is a potential hot spot for detonation. Looks to me like someone was in a hurry. Just my two cents.
     
  20. davehelms

    davehelms F1 Rookie

    Jan 3, 2004
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    Dave Helms
    Gaps around a valve seat in an aluminum head.... ahhh, No!

    Best I can tell, those heads (is it 'Those' rather than 'the') were milled about .030"..... yet another fopaux. There should be a 1MM deep, flat squish area surrounding the valves and combustion chamber. Maybe the photo just has the wrong lighting and I am not seeing it clearly.
     
  21. pad

    pad Formula 3

    Sep 30, 2004
    1,426
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    Paul Delatush
    Have it redone properly or you will not sleep at nights. Looks like a hand grenade to me. Sorry, but this is not something to be overlooked just to get the car back on the road.
     
  22. finnerty

    finnerty F1 World Champ

    May 18, 2004
    10,406
    Geez Jon, what did they machine it with......a hammer? I think they (or someone else -- hint, hint) could sharpen their pencil (and tooling) a bit more there.

    Do they feel that "it is good enough" or that "it cannot be done any better" ?? I don't want to pass judgment without knowing all the details of the before condition and what they had to work with and any applicable limitations.

    Frankly though, if their attitude is the former, I would say well, "better is the enemy of good enough" ;) .
     
  23. rbf41000

    rbf41000 Formula Junior

    Nov 21, 2005
    688
    Delray Beach FL
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    Russell
    Sorry but this is terrible work, welding and machining looks like it was done in shop class by a student who would rather be in the math class. I would not accept it and would not use the heads in this condition.
     
  24. finnerty

    finnerty F1 World Champ

    May 18, 2004
    10,406
    #24 finnerty, Nov 10, 2011
    Last edited: Nov 10, 2011
    Good eye there!

    My guess is it is a residue track or perhaps a scratch ---- looks a bit too clean and linear to be a crack. But, it is DEFINITELY something to verify.
     
  25. finnerty

    finnerty F1 World Champ

    May 18, 2004
    10,406
    #25 finnerty, Nov 10, 2011
    Last edited: Nov 10, 2011
    Not sure..... but, it is "faux pas", though :p ........just razzing you Dave :) hope all is going well out there with everything :)

    Incidentally the guy (R. S.) who called and likely wasted a bunch of your time a little while back ---- he ain't no friend of mine..... guy is a total jackass, in fact.
     

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