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Discussion in '365 GT4 2+2/400/412' started by Ben_CH, May 13, 2011.

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  1. Ben_CH

    Ben_CH Rookie

    Dec 11, 2010
    28
    #1 Ben_CH, May 13, 2011
    Last edited: May 13, 2011
    Since the 412 came into the family in January this year I have driven it about 4,000 km's without much trouble. The odd broken hydraulic line, left electric hood-motor, rubber exhaust ring or fuel pump relais (I found out it is quite fortunate the 412 has 2 fuel pumps and is not shy to bring one home on 6 cylinders) was swiftly dealt with in the last 5 months. Today however, the 412 showed a bit of her nasty side.

    The last fews days in Italy and back and forth over the Splugen pass the 412 performed faultlessly (although I did have to get into reverse here and there in the very tight turns on the pass), but Wednesday night about 25 km's before home on the motorway the engine missed a beat twice. It felt like running out of petrol for a second of 2. I thought not much of it and the following day took the 412 for an important business meeting 100 km away. About 20 km into the trip I felt the engine hesitate again. I could not risk not showing up, so I turned around and went back home to change the 412 for some of Munich 10 cylinder's finest. Did not feel the same but got me there on time and without the risk of being stranded.

    Today I took the 412 again for a 20 km drive along the Seestrasse of Lake Zurich. Just some quiet 4 to 5th gear cruising, between 60 and 80 kmh (not faster, they are quite strict here). All went well and I parked up the car for a cup of coffee at the Starbuck's and a few phone calls.

    After about an hour I went back to the 412, put the key in the ignition, heard the fuel pumps being activated and meant to start her up. The starter engine span nice and sounded as new, but nothing happened after that. It seemed as if no petrol at all was injected in the engine. I took the keys out and closed and opened the doors again, thinking it may have been an alarm problem or something of the kind. It did not make a difference: the 412 would just spin the starter motor, but refused to start at all. I could not believe it and kept trying, with small and bigger intervals, but to no avail. In the end I got out and took a 10 min walk to think what to do. I got in again and tried once more, and it started... I did have to press the accelerator a bit, but it kept running (no blue smoke in the rear view mirror to be seen, fortunately). I was relieved, but decided to head to the Ferrari specialist 25 km away.

    All was well, although I felt the engine hesitating for 2 times for about 1 to 2 seconds. Suddenly, after cruising 15 kms, all petrol pressure seemed to fall, all the red lights on the dash went on and the engine suddenly died completely. I coasted with no power to a parking space and tried to start the engine. After about 5 tries I did start and I continued on my way, without any problems. At the Ferrari specialist the sales guys had no idea and the most experienced mechanic who knows about these cars was already gone home. So no luck there. I started to the car again to head home and obviously it started on the 1st try, in front of the garage guys.

    I have no explanation why the 412 suddenly has become unreliable. The only thing I can think of is that in Italy the car was filled up at a gas station (they still pump the gas for you here and there), I did not pay attention which kind of petrol was put in. It may well have been 91 octane. Would that have made a difference? According to the garage guys the car would only have sounded a bit rougher, but would not have cut the engine out. On my way home I filled the 50% empty tank up with 98 octane (embarrassing enough at a Lybian Tamoil station...) and now hope it will mix with the low quality fuel I had put in in Italy. I will drive 50 to 100 km tomorrow to see what's happening.

    Does anybody have experience with difficult starting 365-400-412's? Or engines cutting out completely while driving? Both fuel pump relais were renewed 2 months ago, so that hardly could be the fault.
     
  2. Flinch

    Flinch Formula Junior

    Nov 15, 2009
    302
    Holland and Sweden
    Full Name:
    Peter El Cheapo
    If the engine dies, do you still hear the pumps? And did you check for a spark when it will not start?
     
  3. Ben_CH

    Ben_CH Rookie

    Dec 11, 2010
    28
    Thanks for the quick reaction Peter.

    When the engine dies I don't hear the pumps, all is completely quiet. When I start up again I can hear the pumps getting into action.

    How do I check for a spark?
     
  4. Flinch

    Flinch Formula Junior

    Nov 15, 2009
    302
    Holland and Sweden
    Full Name:
    Peter El Cheapo
    Sparkwize : Always keep an extra sparkplug at hand. Pop one of the leads of and put the spare plug on the engine. It needs be be grounded to the engine and ask some one to crank the engine. It the ignition works you will see a spark every few seconds at the tip of the plug.

    But your other remark about the fuelpumps could clarify your problem. The pump are there to supply the injection units with enough fuel at a set pressure. If one, or both pumps will not work as they should or the electricity to the pumps is not okay it will generate the problem you just wrote about. So, first check the fuse in the glove compartment to see if that fuse firmly sits in the fusebox, step 2 will be checking the relays for corrosion or a bad ground, step 3 check the connectors at the fuel pumps for corrosion. If these 3 steps will not have solved the problem you will need to check the volts at the pumps and check the injection pumps.

    Also, you mentioned an alarm system. Is that equiped with a fuel pump cut off? A LOT of aftermarket alarmsystems will drive you insane with the anti theft (either ingnition or fuel cut off) devices. If it (temporarely) will cut the power to the pumps that will cause the engine to run bad and die on you.

    The first 3 mentioned steps can be checked at the road side, the alarm and wiring is more a job for a technician.

    Good luck hunting down this (small) issue.
     
  5. GrigioAlloy

    GrigioAlloy Karting

    Sep 28, 2009
    112
    Netherlans
    Full Name:
    Peter
    #5 GrigioAlloy, May 14, 2011
    Last edited: May 14, 2011
    Hello Ben,

    Sounds more frustrating than serious.

    I took the fuel cut off out of the alarm system comoletely.
    Sounds like a loose connector somewhere. Given that Alex replaced the relais already i would check earth wiring on the fuel pump and distributor.

    As for checking spark. you need to keep the part of the plug with (schroefdraad) to the engine to earth. Do not put the tip of the plug to the engine as you will short circuit it.

    Given rhat you mentioned the dashlight goes on it is bound to be electric as the electrics are not advanced enough to catch mechanical malfunctioning. What is tell tale is that your entire engine dies. Not 1 bank. Given that 412 is pretty much build up as 2 times a 6 cyl that means it should something central. Could it be a fuse or wire disconnecting to the fuel injection?

    Given that your car has been stored for longer period this likely part of shaking it down although after 4000 km one would think that is done.

    Finally when you wentioning multiple starts. The started did crank the ebgine? as starters are not very reliable (i have my third one in).

    Good luck and let us know what it is (did you ask Alex?)
     
  6. capcgn

    capcgn Karting

    Oct 7, 2006
    132
    Germany
    [Did you checked the fuse board behind the door in the co pilot foot room ??? There are long white connectors which burn from the bad connection of the connectors. It is not visible , you have to take the white cable connector out, and then you see the burnd connectors. Hope the fuse board is not burned to.......
     
  7. Ben_CH

    Ben_CH Rookie

    Dec 11, 2010
    28
    Thanks for the suggestions guys! The operation with the spark plug is a little ambitious for someone with 2 automotive left hands, but I will start by having a look at the fusebox.

    I drove this morning about 20 kms and started the car 3 times: everything went perfectly...
     
  8. Highmiler

    Highmiler Formula Junior

    Dec 8, 2010
    414
    Missouri
    Full Name:
    Greg
    While the technician is at it, have him sand the frame paint under the ground cables off to promote good solid ground points.
    Greg
     
  9. It's Ross

    It's Ross Formula 3

    Jul 30, 2007
    2,028
    Barrington, Ill. USA
    Full Name:
    Ross
    As you know there are two fuel pumps. There is also a relay for each and a fuel pumpS relay next to them. The relay for the relays apparently.
    It is shown in the diagram in the owners book.
    I'd be looking at the pumpS relay as it is common to both halves of the fuel system.
    It would be nice if that is the issue, good luck.
     
  10. SouthJersey400i

    SouthJersey400i Formula 3

    Mar 14, 2007
    1,679
    Romulus, NY (Finger Lakes)
    Full Name:
    Ken Battle
    Ben
    My primary point has already been mention twice: Flinch's Step 3 and capcgn. I am sure glad I rewired my fuel pumps last year to remove the power load out of the relay panel. I now use the relay panel for the control signal only and have separate relays and power cable under the rear seat center cushion.

    Based on my 400i the fuel pumps should not run when the engine is not running; there is a fuel accumulator in the 400i to supply start up fuel. I do not know if the 412 has the same interlock, it can be easily by-passed removing one plug on the fuel injector body. This is obviously not your problem but a curiosity.

    One thing bad gas can do for you which fits your symptoms very well is clogged fuel filters. It will drive you nuts with inconsistent miss fire and occasional blockages. Add that to your list to have the service tech check or replace.
    Ken
     
  11. Ben_CH

    Ben_CH Rookie

    Dec 11, 2010
    28
    #11 Ben_CH, May 14, 2011
    Last edited: May 14, 2011
    Thanks again for all the suggestions. Below I listed your ideas on the problem and the possible solution. An update on the problem:

    This afternoon I drove about 30 km and just when I arrived at my destination, the engine cut out and fell silent. I was able to coast to a halt and park it out of the way. While I tried to start, a Maserati Quattroporte which just passed me, backed up and parked in front of me. The guy got out and asked if he could do anything. It turned out he had a 400i and had had big trouble with the fuel pumps. There was not much he could do, so he wished me luck and went on his way. I tried to start the 412 for about 10 times but no success. The engine did not even crank. I decided to leave it and do my shopping. After half an hour I got back in the car and tried again. It started immediately. It started to dawn on me that the problem only occurs when the engine is warmed up. With a cold engine there is no problem, as soon as the engine starts to warm up it cuts out and does not want to start up again. I quickly went in the direction of my home town, but after about 10 km the engine died again. Of course it wouldn't start again. I parked it along the road again and waited for 20 to 30 minutes. After that it did start again. I gave up the idea to drive home with the 412 and quickly parked it in a nearby parking garage. The train station was nearby so I did get home after some time. When the car is nice an cold tomorrow morning the misses and I will drive over with the Cayenne and a tow cable and try to get the car home.

    Conclusion: engine cuts out and dies when warm and starts up only after cooling off again.

    I noted the following from your kind suggestions:

    - Check spark (stupid question: can I hold the cable with the spark plug in it, without getting an electric shock? of course I will hold the spark plug with the thread against the engine);
    - Check the fuse(s) in the glove compartment;
    - Check the relays for corrosion or a bad ground (although the relays of both fuel pumps were renewed a few months ago);
    - Check the connectors at the fuel pumps for corrosion;
    - Check alarm system (and if possible, have removed completely);
    - Check for loose connectors on fuel pumps and on the distributor(s?);
    - Check starter (when not starting, it is indeed not cranking the engine, it only makes a whizzing sound);
    - Check fuse board behind footwell for long white connectors which may be burned from the bad connection of the connectors;
    - Inform it the mechanic can sand the frame paint under the ground cables off to promote good solid ground points;
    - Check the relay for the relay;
    - Check for clogged fuel filter;
    - Ask quotation for rewiring the fuel pumps;
    - Check the connection (copper strip) between engine and chassis.

    I will keep you posted guys! Sad sight, the garage without the 412, especially after the great Italy run...
     
  12. theunissenguido

    theunissenguido F1 Rookie
    Owner Silver Subscribed

    Jan 21, 2004
    2,668
    Argent/Brasil
    Full Name:
    Guido
    Check the connection (copper strip) between engine and chassis.

    Guido
     
  13. Ben_CH

    Ben_CH Rookie

    Dec 11, 2010
    28
    Thanks Guido, I added this to the list. It is getting quite long, so the solution must be lurking somewhere in this list...
     
  14. Flinch

    Flinch Formula Junior

    Nov 15, 2009
    302
    Holland and Sweden
    Full Name:
    Peter El Cheapo
    About the starter, this will not be related to the engine trouble. It it whizzes and does not crank the V12, the bendix of the starter is stuck of the electric geardrive wil not engage.

    Stange though that the trouble arrizes when the engine is hot. I never worked on the 412, but what sensors does it have and on what protocol is used by the electronic control unit?
     
  15. Ashman

    Ashman Three Time F1 World Champ
    Owner Silver Subscribed

    Sep 5, 2002
    33,264
    MA
    Full Name:
    John
    #15 Ashman, May 14, 2011
    Last edited by a moderator: Sep 7, 2017
    I wonder if the cold start sensor (called the warm-up regulator) is somehow sticking or staying on all the time and making the mixture too rich to start or run well when the car is hot?

    Just as a carburetted car will not start if there is too much choke, I wonder if the warm-up regulator could be causing a similar problem.

    Here are two pages from the 400i workshop manual describing its function and a third page from the Bosch K-Jetronic manual describing it perhaps in clearer language.
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  16. Ben_CH

    Ben_CH Rookie

    Dec 11, 2010
    28
    Great suggestion Ashman, thanks! I can imagine that if a sensor notes that the mixture is too rich, it stops the car from starting and cranking. It does seem that the problem starts to occur with shorter intervals. The first time I could drive 30 kms before the engine cut out, after that 20 km and the last time yesterday I could drive only 5 km after which the show as over. So it seems to get worse. I will put your suggestion on top of the list of thing the mechanic needs to check.

    I keep thinking what I did different with the 412 after which the problem occurred. A few things:

    - I drove in Italy;
    - I put 1 litre Mobile 1 15W40 in;
    - Probably 91 octane was put in the car;
    - Really stupid: at a closed gas station I opened the little petrol door and put the petrol cap in the bootlit, after which I studied the payment terminal how to put money in and get gas out. Being Italy, there was no chance this would work or at least be understandable. So I got back in the car, drove off and after 5 km noticed the little petrol door was still open. Stopped the car and saw I forgot to put the petrol cap back on... Went to look for it, but never found it;
    - Next day I tried to find a new petrol cap. Obviously did not succeed, but I did find a universal petrol cap, without a thread so it would fit more or less on most cars. At home ordered two (one as a spare...) new petrol caps at Eurospares;
    - Before we drove over the pass back to Switzerland, I had the 412 fill up with said 91 octane. I waited at the cashier's and the guy filling the car up was busy for a while. I later saw the fuel indicator was more to the right than it ever has been before. The guy must have filled it up to the brim;
    - On the pass after making a lot of tight turns I started to smell petrol after a while. I stopped and checked the fuel cap. The combination of a universal cap, a very full fuel tank and driving trough very tight turns with some speed made the car spill some fuel out of the not really fitting fuel cap. I drove much slower through the curves after that and on the regular roads after the pass the smell dissapeared. At home the smell was completely gone.

    Anyway, those are the things which I did different than before the problem. I don't see how they could have contributed to the problem, but I have to analyse everything.
     
  17. jacques

    jacques Formula Junior

    May 23, 2006
    877
    Los Angeles/Florida
    In response to Ken's additional fuel pump relays..Pure genius..using relays for the exact purpose for which they were invented..shortening the the power supply line distance to minimize voltage drop..I'm going to this as well on me 1980 Ser. I....Would you be so kind as to diagram your application? Thank you so very much in advance..Jacques.
     
  18. SouthJersey400i

    SouthJersey400i Formula 3

    Mar 14, 2007
    1,679
    Romulus, NY (Finger Lakes)
    Full Name:
    Ken Battle
    Jacques
    The main issue is to find a source of power right from the battery that you can feed to the new relays. I was not too neat about it unfortunately. Rather than connecting direct to the battery and running through the fire wall, I picked up the power at the upper left hand corner of the fuse box where all power arrives via two power cables. I tapped into one of those two wires and used heavy gauge wire with a 30 or 40 A fuse in the wire. I ran that under the carpets to a spot under the soft center rear cushion. I split the wire to two new relays mounted on the center fiberglass hump. I cut the two normal power wires to the fuel pumps from the relay box and fed that to the two relay control connections. The wires all reached without adding new wire there. Then I connected the power out of the relays to the original wire to the pumps (cut in step above). The relays needed new grounds which I took from somewhere back there. It was quite a neat job at the rear. The wires to the fuel pump actually come into the passenger compartment in below the rear seats where the seats are bolted at front.

    I hope that gets you on your way.

    I've done similar rewiring for the three radiator fans but that was all done under the hood and is very nicely concealed except for the additional wire off the plus side of battery.

    I believe I have taken at least 30 amps of power flow out of the relay panel.
    Ken
     
  19. jacques

    jacques Formula Junior

    May 23, 2006
    877
    Los Angeles/Florida
    Thank you so very much, Ken..By the sound of things, you used the 87/87a type relays for your new application since you are using only one fuel pump per relay..no duel switching here..I may just try aquiring the 12v directly from the battery..thank you so very much for your help...Jacques.
     
  20. SouthJersey400i

    SouthJersey400i Formula 3

    Mar 14, 2007
    1,679
    Romulus, NY (Finger Lakes)
    Full Name:
    Ken Battle
    Jacques
    I used generic 40A headlamp relays. Yes, one per pump.
    Ken
     
  21. andyro

    andyro Rookie

    Jul 15, 2010
    30
    Zürich -Switzerland
    Full Name:
    Andy Rottmann
    Hi Ben

    if you look for a real good Ferrari specilist close to Zürich (not Urdorf), i can recomend you a littlle garage in Bachenbülach. The guy there has great experience on old Ferraris and other italian cars. The name of the Garage is: Sport Garage Marcello D'Agostino

    Hope your 412 will be soon ok. Maybe we will meet on Zürich streets....


    Andy
     
  22. Ben_CH

    Ben_CH Rookie

    Dec 11, 2010
    28
    Thanks Andy!

    So far I have been to Foitek in Altendorf, close by. So far I am satisfied, although they are quite expensive. I will bring the 412 to Foitek, but will certainly try D'Agostino.

    Greetz,
    Ben
     
  23. Simon

    Simon Moderator
    Moderator Owner

    Aug 29, 2003
    6,876
    Switzerland
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    Simon
    Thanks for the mechanic tip Andy.

    Not wanting to sidetrack the thread but do you two guys, Ben and Andy, know what the connection is between the Urdorf and Altendorf garages? Are they both owned by Foitek or are they not connected?


    Good luck getting the 412 sorted Ben. Beautiful car.
     
  24. Ben_CH

    Ben_CH Rookie

    Dec 11, 2010
    28
    #24 Ben_CH, May 18, 2011
    Last edited: May 18, 2011
    Thanks Simon.

    The garage in Urdorf was owned by Foitek and (still) is the official Ferrari dealership. Foitek sold it a few years ago (but it kept the name) and the 3 sons continued with a Maserati dealership in Altendorf, but sell a lot of used Ferrari's and service the Maserati's and Ferrari's. Since they had the dealership in Urdorf since the 70ties, they know a lot about older Ferrari's.
     
  25. Simon

    Simon Moderator
    Moderator Owner

    Aug 29, 2003
    6,876
    Switzerland
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    Simon
    So, if I understand you, the "family" Foitek Garage is the one now in Altendorf not the old one in Urdorf. I know Frank, Gregor and Karl Foitek, but I haven't seen them since they sold the business in Urdorf.

    Thanks for the info Ben and apologies for the short thread hijack :)
     

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