OVERHEATED 328 | FerrariChat

OVERHEATED 328

Discussion in 'Technical Q&A' started by marklintott, Mar 23, 2007.

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  1. marklintott

    marklintott Formula Junior
    Silver Subscribed

    Jul 13, 2005
    585
    Taipei Taiwan / Somerset UK
    Full Name:
    Mark Lintott
    The latest trial I'm facing with my new (fairly) 328 is that this afternoon it overheated and practically emptied the expansion tank with steam.

    Last weekend I replaced the fuel accumulator and the non return valve on the fuel pump in a bid to fix an annoying hot (no) start problem. I think this may have been fixed but now I'm faced with a steam engine.

    Symptoms were:

    Started up ok from cold but I noticed while warming it up in the garage that the temp gauge needle seemed to be going high then dropping then going up again when the engine hadn't really had a chance to warm up. I remember the fans kicking in at some point. Later coming back home I noticed the gauge was way high - maybe "4.30pm" position and the fans were not on. Then the sound of hissing steam at the back....

    I can only think that I've disturbed some wiring during the course of changing the fuel accumulator etc but I can't think what there is in that area that would affect the fan operation.

    Anyone any ideas before I start prodding around in the electrics? I checked the fan fuses and they're ok. Didn't swap relays yet but I don't think the problem is up front somehow.

    Would really appreciate some guidance on this. All previous advice has been followed and has been spot on.

    Many thanks

    Mark

    Taiwan/UK
    1988 328 GTS
     
  2. Ken

    Ken F1 World Champ

    Oct 19, 2001
    16,078
    Arlington Heights IL
    Full Name:
    Kenneth
    Fast temp fluctuations sounds like the thermostat getting sticky and then stuck closed. Is that easy to replace in your car? Mine is $6 from Pep Boys and replaces in 10 minutes so it's easier than tearing into other stuff first. YMMV.

    Ken
     
  3. marklintott

    marklintott Formula Junior
    Silver Subscribed

    Jul 13, 2005
    585
    Taipei Taiwan / Somerset UK
    Full Name:
    Mark Lintott
    Ken, Thanks - thats what I thought at first but I checked the pipes into and out of the rads and they were hot (very!) so I would think that means coolant is getting past the thermostat right? Also I can't help feeling its related somehow to the work I've done recently around the fuel pump area.

    Is there an engine wiring harness connector or something that I could have disturbed in that area that would affect the fan operation or the connections to the temp gauge etc?

    Thanks though - the thermostat looks fairly accessible to me so if I have to go that route it shouldn't be too tough.

    Cheers

    Mark

    Taiwan/UK

    1988 328 GTS
     
  4. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,930
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    Mark -- Could you be a little more vague? ;)

    What choice do you have but to: 1) refill the system and confirm/bleed at the radiator and thermostat housing (heater valves "on"/"open") and then 2) run the engine (stationary) until:

    1. the fans come "on", as expected, and everything's fine,

    2. the fans don't come "on" and the indicated temp continues to climb to ~200 deg F (and you shutoff the engine), or

    3. the fans come "on" at a reasonable indicated temp, but the indicated temp still continues to climb to ~200 deg F (where you shutoff the engine).

    Can you be more specific about the symptom?
     
  5. Iain

    Iain F1 Rookie

    Jan 21, 2005
    3,345
    UK
    Odds on its your expansion tank cap

    What happens is the spring gets weak & so as you drive along water escapes from the overflow - which of course you don't see happening.

    Eventually your cooling system gets low enough that you start seeing the symptoms you describe - the temp sender is in the V of the engine & so if the water is very low the sender is dry & the gauge starts reading all over the place. Blip the throttle & the waterpump sends a gush of water through that makes the thing read straight again - temporarily

    Get yourself a new 1.1 bar cap & all should be well. The Ferrari caps are crap & don't last. Unfortunately they are the only square ones that look right. I'm on my 3rd in 6 years.

    If you want to test that this is the problem then refill the cooling system & bleed it from the radiator and the T'stat housing. Then button it up & either let the thing stand at idle till you get operating temperature & then rev it a bit - or just take it for a run. Immediately after you shut it down I bet you'll see coolant on the floor under the expansion tank.

    Alternatively many garages have expansion tank cap testers. My last one was chucking out coolant all over the shop & when tested would barely hold 0.7 bar.

    The original caps were 0.9bar but were superceded with (and you should be sure to get) a 1.1 bar cap

    If you have a properly functioning system your gauge should read to about the second mark & should be pretty much stable in all driving conditions unless you get into traffic where it will climb to the middle mark 195F/90C. At this point the fans should cut in. If your gauge moves around a lot while driving & drops below the second mark on the freeway the odds are your thermostat needs replacing.

    Good luck, let us know how you get on.

    I.
     
  6. mike

    mike Formula Junior

    Nov 2, 2003
    721
    Colorado
    Full Name:
    Mike


    I agree with Steve...make sure you bleed, bleed, bleed the system...trust me I know..& it takes time unless you have the tools so you can pull vacuum on the coolant system...
     
  7. Iain

    Iain F1 Rookie

    Jan 21, 2005
    3,345
    UK
    Bleeding the thing is all well & good but first he needs to find out why his system is so dry the thing is overheating.

    Assuming he doesn't have a basic leak somewhere then it'll be the expansion cap & he will be by far the first to wonder why his car is overheating/temp gauge yo-yoing around & to then find the cap is at fault.

    Its cheap to fix initially - but it won't be if he continually cooks the thing.

    Change the cap, bleed the system and chances are all will be well.

    I.
     
  8. BigTex

    BigTex Seven Time F1 World Champ
    Owner Rossa Subscribed

    Dec 6, 2002
    79,398
    Houston, Texas
    Full Name:
    Bubba
    ..air builds up from cavitation at the pump, IMO and any other pinhole leaks you may have...

    The 1.1 bar cap is a must..

    Sounds like you have a temp switch problem or a fan motor failing.....I've had them where you could jiggle the wire it'd run....turn your back it'd stop.....LOL!
     
  9. Irishman

    Irishman F1 Rookie

    Oct 13, 2005
    3,524
    Raleigh
    Full Name:
    Kevin
    I still have the 0.9 bar cap and made it through a deep summer south last year with it. Am I doomed? :).
     
  10. Iain

    Iain F1 Rookie

    Jan 21, 2005
    3,345
    UK
    Air building up in the system is unlikely to cause the coolant loss unless he's got a major and visible leak somewhere.

    The sensor for the temperature gauge is on the engine, the fan switch is on the radiator & the signals from either can be completely unrelated if the water levels are low. Low water levels can cause very high temps in the engine while the temp in the radiator is fine & not yet high enough to kick the fans in.

    All the symptoms he has stem from coolant loss and the most common cause of that is the cap. He needs to rule that in or out before he starts messing with the electrics or the Thermostat IMHO.

    I. (who's been down this road before!)
     
  11. Iain

    Iain F1 Rookie

    Jan 21, 2005
    3,345
    UK
    No, just lucky......so far ;)
     
  12. marklintott

    marklintott Formula Junior
    Silver Subscribed

    Jul 13, 2005
    585
    Taipei Taiwan / Somerset UK
    Full Name:
    Mark Lintott
    Hey thanks everyone for the pointers to the vary basic fact that the coolant was WAY too low!

    Tested the fans by jumping them direct to the battery (also found a loose neg connection to the batt in the process). Fans work fine. Jumped the temp switch on the lower side of the rad and that worked fine too.

    So filled up the coolant tank with 2 GALLONS of prestone ! bled the system at front and back as suggested and the temp now stays at "6.30pm" solid.

    So used to dealign with my 911 with no water to check I guess it kind of slipped my mind. Counting myself very lucky not to have done some serious damage.

    91tr - "Mark -- Could you be a little more vague?" Read my original post back once I'd calmed down a bit and realised it would be hard to be more vague! Sorry about that but thanks for the advice anyway.

    Iain - thanks but the rad cap was re-newed when I replaced the expansion tank a few months ago - 1.1 bar square.

    Cheers all Fchat sorts it again!

    Mark

    Taiwan/UK

    1988 328 GTS
     
  13. Iain

    Iain F1 Rookie

    Jan 21, 2005
    3,345
    UK
    Good stuff - looks like the rest of the system is OK. The question you now need to answer is why it was 2 gallons light. Either it was never filled properly in the first place or you have a leak. Another option could be that the cap you replaced was leaking & since you replaced it you already cured the problem.

    Suggest you do as I said & look to see if the tank cap is holding pressure and then if it is you need to look elsewhere & find someone with a radiator pressure test kit. If you (and the car!) are anywhere near the South East of the UK then I've got one.

    Also, on testing the fans, the thing you also need to test is the temperature controlled switch. Get the car warm & then let it stand at idle & watch the temp gauge. The fans should cut in at around 195F/90C. If they don't then either your gauge is off or the fan switch isn't working. An infrared thermometer should tell you which. The temp sender is located in the V of the engine & sometimes the contacts on that can get a bit scratchy - a clean up of those often fixes wandering temperature gauges.

    I.
     
  14. marklintott

    marklintott Formula Junior
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    Jul 13, 2005
    585
    Taipei Taiwan / Somerset UK
    Full Name:
    Mark Lintott
    I think its just my lack of attention. When I replaced the expansion tank about 6 months ago the level looked fine so I didn't top it up or even check it again. Dumb I know - I'm just not tuned into having to check coolant levels.

    The tank and cap came from Maranello in the UK so should be legit I think.

    Also having had the back of the car on jack stands for a week or so to fix the fuel accumulator ( ordering/delivery/weekend fix time) I assume air in the system found its way to the back of the car and left the engine short of coolant.

    Anyway I'll keep a close eye on it from now on for sure.

    Thanks for the offer but me and the car are in taiwan so borrowing the pressure tester is not really economical! Save the offer for the GT4 in Somerset.

    Many thanks

    Mark
    Taiwan/UK

    1988 328 GTS
     
  15. Iain

    Iain F1 Rookie

    Jan 21, 2005
    3,345
    UK
    I'd still keep a very close eye on it for the next month or two & keep bleeding the system . Make sure your heaters are working - you may well get air trapped in there.
     
  16. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,930
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    No trouble (we knew what you meant -- we've BTDTGTTS ;)), and glad you got it sorted out with minimal fuss.

    You don't need to mess with the thermostat bleeding, but do some more rebleeding at the radiator to get a feel for how much/how quickly/if any air is returning and how often you need to check as Iain suggested (maybe check in a week, then monthly if OK after the week, and then quarterly if OK at the monthly check). Bleeding out a pint~quart of air at the radiator every 2~3 months and refilling the corresponding amount of coolant mix would be "normal-ish" and not a cause for great concern IMO (but it's definitely something that can't/shouldn't go unchecked for long peroids).
     
  17. f355spider

    f355spider F1 World Champ
    Owner Rossa Subscribed

    May 29, 2001
    18,053
    USA
    Two gallons of Prestone? Make sure you keep the dilution at a 50/50 level with water. Water seems to cool better than "coolant" so having a stronger dilution with Prestone is not necessarily a good thing. And may cause you to lose some cooling capability.
     
  18. marklintott

    marklintott Formula Junior
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    Jul 13, 2005
    585
    Taipei Taiwan / Somerset UK
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    Mark Lintott
    Will be checking on a regular basis. I didn't really get much air out of the thermostat housing at all apart from the very first bleed - after that it was all coolant but the rad keeps producing about 1 pint air every time so far - 4-5 times.

    The prestone I got was ready mixed 50/50. I don't know what the capacity is but there can't have been much left in the system before I re filled.

    Thanks

    Mark

    Taiwan/UK
    1988 328 GTS
     
  19. 2NA

    2NA F1 World Champ
    Consultant Owner Professional Ferrari Technician

    Dec 29, 2006
    18,221
    Twin Cities
    Full Name:
    Tim Keseluk
    Glad to hear you're okay for now.

    Cooling system should stay more or less full. If you are losing coolant (and not leaving a puddle) or frequently bleeding air out there could be a head gasket issue.
     

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