P0102 Mass or Volume Air Flow Circuit Low Input | Page 2 | FerrariChat

P0102 Mass or Volume Air Flow Circuit Low Input

Discussion in '348/355' started by Loser, Aug 22, 2008.

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  1. Loser

    Loser Formula Junior

    Apr 11, 2008
    791
    Gilroy, CA
    Full Name:
    Tom
    I removed the idle control motor to clean it and see if that would resolve anything. I noticed as I was cleaning it that it rattles when I shake it. It sounds like the motor body or shaft is banging against the casing on the inside. Is this normal?
     
  2. f355spider

    f355spider F1 World Champ
    Owner Rossa Subscribed

    May 29, 2001
    18,029
    USA
    I believe it is. I am sending you my good, used one today.
     
  3. Loser

    Loser Formula Junior

    Apr 11, 2008
    791
    Gilroy, CA
    Full Name:
    Tom
    I am guessing that the idle motor is not the issue, but we'll give it a shot. The only thing that truly seemed to impact the time before I would get the P0102 code was when I tried to seal the MAF connector. No matter how I tried to seal it though, I would still eventually get the P0102 code. The longest wait was two days. With the new MAF connector, it takes about 3-5 minutes of drive time. If I just leave it in the driveway idling, I do not seem to get the code.
     
  4. Loser

    Loser Formula Junior

    Apr 11, 2008
    791
    Gilroy, CA
    Full Name:
    Tom
    Well, the idle control motor is not the issue. I put in ferrari355's idle control motor and it took about 5 minutes to get the P0102 code again after resetting the computer and idling for 10 minutes. The only thing I noticed is that the idle may have become a tad bit rougher and louder after the P0102 code appeared than before. Also, the EV (EVAP System Monitor) test and OH (Oxygen Sensor Heater) test completed just as the P0102 code showed up.
     
  5. f355spider

    f355spider F1 World Champ
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    May 29, 2001
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    F * C K! Sorry to hear. :(
     
  6. Loser

    Loser Formula Junior

    Apr 11, 2008
    791
    Gilroy, CA
    Full Name:
    Tom
    Alright Matermech, I think I'm ready to hook up your scope to the MAF connector and take a drive to see if we see a voltage drop while driving.
     
  7. MaterMech

    MaterMech Formula Junior

    Feb 26, 2007
    476
    Los Gatos CA
    Full Name:
    Mark Johnson
    A good trick we used to use in diagnosing leaks was to lightly dust all possible entry points with brake clean while watching the O2 sensors in closed loop and at idle. Obviously err on the side of conservative while surgically spraying. A spike to 800-900mV indicates a leak at that area. Also be carefull so that the airboxes don't pick it up and give you false positives. A good smoke machine goes for $1K so I don't think I'll be buying one before I buy a good Snap-On puller set. The evap system is also suspect. You said you tried an OEM chip right? I might be available this weekend if I don't go gold dredging :)
     
  8. Loser

    Loser Formula Junior

    Apr 11, 2008
    791
    Gilroy, CA
    Full Name:
    Tom
    I lubricated the O-Rings in the post MAF air intake tubing. I was able to drive about 3 hours before the P0102 showed up again. I knew as soon as it failed. I could feel the engine change the way it was running. It became louder and rougher, almost like it was missing out on one cylinder. I'm not sure if this rough running is the cause of the P0102, or a result of the computer adjusting for the P0102. I guess we will push forward with trying to scope the input voltage using Matermech's scope. If that doesn't yield anything, then I will be on the hunt for a stock Motronic 5.2 ECU so that I can take the car to Brian.
     
  9. Loser

    Loser Formula Junior

    Apr 11, 2008
    791
    Gilroy, CA
    Full Name:
    Tom
    Alright, the car is with Brian now. He has apparently resolved the issue. Apparently he replaced some of the relays providing power to the ECU and fuel pump. The car now passes all the tests and has passed smog! Thanks Brian!
     
  10. pino

    pino Karting

    Nov 1, 2003
    208
    South Central PA
    Relays? Really?
    Glad you got it all worked out, and you are very fortunate to be so close to a Ferrari guru like Brian.
    I think we would all love to hear the the correlation between the relays and your error code.
    An education, if you will. Do give us more details!
     
  11. Loser

    Loser Formula Junior

    Apr 11, 2008
    791
    Gilroy, CA
    Full Name:
    Tom
    I'll try to get more details from him when I pick up the car next week. He is still aligning and calibrating the spider top as well as changing the clutch.

    I had switched some of the relays in the fuse box around but was unable to resolve the issue. Apparently more than one relay was bad, so I only switched bad relays with bad relays.
     
  12. saw1998

    saw1998 F1 Veteran

    Jun 8, 2008
    8,237
    San Antonio, Texas
    Full Name:
    Scott
    The man knows his sh_t!
     
  13. f355spider

    f355spider F1 World Champ
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    Indeed, Brian is the man! Tom, please ask Brian how he went about the diagnosis.

    Thanks
     
  14. f355spider

    f355spider F1 World Champ
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    Also, ask him if the ECU relay is the one directly above the fuel pump relay.

    Thanks!
     
  15. Loser

    Loser Formula Junior

    Apr 11, 2008
    791
    Gilroy, CA
    Full Name:
    Tom
    #40 Loser, Oct 29, 2008
    Last edited: Oct 29, 2008
    Amazingly, he had to change the fuel pump relay as well. I think those are the two bad relays that I swapped during my debug efforts. According to the Motronic 5.2 schematic that I have, there is a relay in the path of the MAF that also affects the O2 sensor heaters and stroke sensor. Unfortunately, the schematic is in German. Even though I am of German descent, I only learned English, French, and some Russian. :(.
     
  16. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
    36,781
    Cowboy Capitol of the World
    Full Name:
    Brian Crall
    I would love to take credit but my mechanic John fixed the car and I have not really digested what all he did yet because part of the time I was down at the FCA event at Avila Beach and since I have been back I have been knee deep in alligators with other projects. I did spend about an hour driving the car on Monday trying to get the check engine light to come back on without success. After the drive and a quick check on the SD2 we sent the car over and it passed Smog easily. I am waiting for a few parts to arrive to take care of a couple of other items on the car and we will get it back into Toms hands.

    I will say that being very old school I had him check compression on it first to be sure we even had a motor to fix and the motor is very sound in the car.

    I feel very fortunate with the people I have. Anyone who is an employer understands very well how hard it can be to find good ones. It has been a real struggle to find the right people but John is a real master at Motronic and made pretty quick work of the problem.

    If this keeps up maybe I can take a vacation next Summer. What a switch that will be.
     
  17. rivee

    rivee F1 Rookie

    Jan 20, 2002
    3,731
    Nowhere important, USA
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    John
    No vacation for you Brian because he'll do what happens when I get a real good employee. He'll leave you and start his own business, get lots of business because of cheaper prices (initially low overhead), then slowly take your customers.
     
  18. saw1998

    saw1998 F1 Veteran

    Jun 8, 2008
    8,237
    San Antonio, Texas
    Full Name:
    Scott
    DUMB QUESTION: Has anyone ever though of prophetically changing ALL the relays and fuses in their cars. I was always under the impression that, in almost all instances, these electrical parts function or they don't - really no middle ground. But with Tom's and others recent experiences, perhaps this might be a good idea, as our F355s are up to 13 years old. Worst case scenario, it would be a waste of money and time, but it also might prevent or mitigate a lot of these "weird" pain in the as_-type electrical problems. Plus you could clean and apply Stabilant 22 to all the contacts. Thoughts/comments??
     
  19. f355spider

    f355spider F1 World Champ
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    Privet! Kak dela? (three years in high school...;) )
     
  20. Loser

    Loser Formula Junior

    Apr 11, 2008
    791
    Gilroy, CA
    Full Name:
    Tom
    It would probably make sense to change at least the relays. Relays can get a build up on the contacts inside the relay over time resulting in a resistive connection. I'm guessing that's what happened with mine. Fuses shouldn't have that problem though. Just clean the contacts and plug the fuse back in.

     
  21. Loser

    Loser Formula Junior

    Apr 11, 2008
    791
    Gilroy, CA
    Full Name:
    Tom
    Я хороший. Как дела?

    One year in college. 20 years ago ;)

     
  22. Loser

    Loser Formula Junior

    Apr 11, 2008
    791
    Gilroy, CA
    Full Name:
    Tom
    I hooked my OBDII reader to the car today and saw the P0102 code again. The car also had one test still pending which was the secondary air system monitor. I thought about leaving it alone until the final test completed to see if the Check Engine Light came on. But then I changed my mind because it only takes a day or two of driving to complete testing up to the same point. So I reset the computer and went for a drive to Costco. About 5 minutes into the drive the P0102 code reappeared. So I have the same problem as before.

    One thing I noticed is that when I start the car cold, it idles at 750RPMs sometimes when I start it and at 1250RPMs other times that I start it. If I press the accelerator, the engine sputters, the battery light sometimes lights up a little then goes out, then the engine revs up. When I let off the accelerator, it goes back to the same RPMs. If I do it again, the same thing happens. Once the engine warms up, the issue goes away.
     
  23. f355spider

    f355spider F1 World Champ
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    May 29, 2001
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    #48 f355spider, Nov 10, 2008
    Last edited: Nov 10, 2008
    Tom,
    I have battled this cold start idle issue (it is intermittent) for about two years now, ideling at 750 rpm. It only does it cold, never hot. I noticed sometimes it is influenced (or so it appears) when I release the clutch after starting, the idle will drop from 1400rpm. Other times, it does it regardless. Almost always, if I shut down, and restart, it will cold idle normally (1200 to 1400 rpm depending on ambient temp). Once in a while, I have to try a third start, to get it to idle properly. Car starts warm just fine. I have replaced the following (diagnostics by parts replacement!) idle control valve, Motronic water temp sensor, and throttle position potentiometer. I had the dealer look at this several times, but they claim to not be able to duplicate the problem. (weird, cause it happens pretty regularly for me). They checked fuel pressures, they were fine. The also replaced the connectors to the idle control valve. No change.

    Someone else with a 5.2 posted this problem too. I have cleaned all the AMP connectors in my engine compartment, and treated with Stabilant 22A, I even did the big connector to the Motronic box. No change.

    I recently had a "pending" code for the intermittent connection to the #5 injector, so I cleaned the connector up. I had good starts for about 3 weeks, then it came back. I scanned again for codes, but nothing.

    Dave Helms suspects I have some suspect Amp connectors and that I should simply change them all out. I would imagine a break out box might be the solution to diagnosing this problem.
     
  24. Loser

    Loser Formula Junior

    Apr 11, 2008
    791
    Gilroy, CA
    Full Name:
    Tom
    Yeah, I've been keeping my eyes open for a breakout box as well. I even though about trying to build one from scratch, but I need a source for the two Motronic connectors.

    One interesting thing is that I only have the cold start issue on my factory Motronic ECU. My modded ECU starts fine every time. It just doesn't run smoothly. Both have the P0102 issue though.
     
  25. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
    36,781
    Cowboy Capitol of the World
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    Brian Crall
    #50 Rifledriver, Nov 11, 2008
    Last edited: Nov 11, 2008

    We left the error in memory intentionally. It will be much more prone to set a check engine light that way if there is a recurrence of the problem. The fact that it has not yet set a light is a very strong indicator the problem is gone. You told us that when you brought it in it would not run long enough without setting a check engine light to get a smog cert. Since the first day we had it it has not set the light. The rough running we discussed and is a seperate problem.

    Two things I can guarantee
    One is if there is a problem we will stand behind the work.

    The other is your car will be the best indicator if there is a problem and poking around the system may make that impossible to tell and difficult to diagnose. Please leave it alone and just drive it.
     

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