Repair kit for fuse box charred "W" connector. | FerrariChat

Repair kit for fuse box charred "W" connector.

Discussion in 'Ad Archives' started by Alden, Oct 24, 2015.

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  1. Alden

    Alden F1 Rookie
    Rossa Subscribed

    Apr 25, 2010
    3,601
    Central Florida
    #1 Alden, Oct 24, 2015
    Last edited by a moderator: Sep 7, 2017
    I did this fix on my Mondial and it has worked great!

    Since I had to buy a lot more more of the gold plated 3/16" connectors that I needed for my repair, I decided to use the extra parts to make up a few kits to simplify the repair for other owners.

    Each kit includes one gold plated 3/16" connector crimped and soldered to 4" of 12 gauge copper wire with a 10-12 gauge butt/crimp connector soldered to the other end.

    I also included a piece of heavy duty heat shrink tubing to cover the butt connector when you have completed the repair.

    I also adjusted the 3/16" connectors to open them up a bit since they are tight as supplied when you try to push them onto the male connectors in the fuse box.

    You still have to remove the old metal female connector by cutting the charred part of the white plastic "W" connector with a Dremel or a similar tool, cut the wire to the connector and crimp the butt connector in the kit to the original wire coming into the connection. You can solder this connection if you want it to be more secure. Then cover the butt connector with the heat shrink and apply heat to secure it.

    I realize the ultimate solution to this is to replace the fuse box, but this repair takes care of the overheated connector(s) and will buy you some time until you can buy and install a new, upgraded fuse box and the fix can be done in about 15 minutes with the pre-assembled parts in my kit.

    It takes one kit to replace each charred connector and they are priced at $15 each plus $3 shipping. I can ship multiple kits for the same $3 charge.

    If you have two charred connectors like I did, then you will need two repair kits.

    Pics below show the charred connector and the kits I put together.

    There is a thread here showing how to make the repair, see post #6, #8 & #11 and the link in post #9.
    http://www.ferrarichat.com/forum/mondial/425087-fuel-pump-circuit-fix.html

    PM me with any questions or for Paypal info to order.

    Alden
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  2. ronfrohock

    ronfrohock F1 Rookie
    Owner Rossa Subscribed

    Aug 16, 2004
    4,154
    MA
    Full Name:
    Ron Frohock
    Thanks for taking the time to provide this excellent solution. Looking forward to getting my kit.
     
  3. Alden

    Alden F1 Rookie
    Rossa Subscribed

    Apr 25, 2010
    3,601
    Central Florida
  4. Alden

    Alden F1 Rookie
    Rossa Subscribed

    Apr 25, 2010
    3,601
    Central Florida
    #4 Alden, Mar 9, 2016
    Last edited: Mar 9, 2016
    Bump, now $12 each shipped.
    Alden
     
  5. Alden

    Alden F1 Rookie
    Rossa Subscribed

    Apr 25, 2010
    3,601
    Central Florida
    Bump, still have a few of these.
    Alden
     
  6. Alden

    Alden F1 Rookie
    Rossa Subscribed

    Apr 25, 2010
    3,601
    Central Florida
    I saw another charred "W" connector on one of the cars during our recent "Mondial Euro Tour" so I am bumping this thread to remind you all that I have still these repair kits available.
    Alden
     

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