Sanden SD-507 a/c compressor & belt tension adjustment | FerrariChat

Sanden SD-507 a/c compressor & belt tension adjustment

Discussion in '308/328' started by Alfer, May 27, 2018.

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  1. Alfer

    Alfer Formula 3
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    Sep 4, 2007
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    In all Euro 308QV, 328 and Mondial 3.2 the Sanden SD-507 is installed. Sankyo is an old name not used for decades already. Attached I like to share with fellow owners:
    1. Its a wobble plate 5 piston compressor. There is a SD-508 installed in Modials that are the same with a slightly larger capacity. See below picture.
    2. The owners manual have an error in the instructions for adjusting the belt tension. It says that bolt D needs used for adjusting which actually is bolt G. Before using bolt G you need to loosen the self locking (nylon filled) nut as indicated. This nut needs to be tightened again when the belt tension is correct.
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  2. Alfer

    Alfer Formula 3
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    attached is the service guide from Sanden for all models including the SD-507 and SD-508
     

    Attached Files:

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  3. Alfer

    Alfer Formula 3
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  4. afterburner

    afterburner F1 Rookie

    Jun 20, 2008
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    Note of attention: SD5Hxx compressors, even though physically compatible externally, are not to be used on Ferrari V8 applications as they aren't designed to rotate backwards. Their noise-reduction helical gears will push in the wrong direction and self-destruct. Same applies to the variety of Chinese knock-offs. The Sankyo/Sanden SD-50x use straight cut gears and are therefore compatible with CW and CCW rotation.
     
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  5. andyww

    andyww F1 Rookie

    Feb 7, 2011
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    What gears? There are no gears inside these compressors.
     
  6. thorn

    thorn F1 Rookie
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    Some Sanden models have gears.
     
  7. afterburner

    afterburner F1 Rookie

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    Not after they have self destructed...
     
  8. afterburner

    afterburner F1 Rookie

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    #8 afterburner, May 29, 2018
    Last edited: May 29, 2018
  9. andyww

    andyww F1 Rookie

    Feb 7, 2011
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    Interesting so what are those gears driving exactly? The drive for the wobble plate comes from the other side and the plate is supported on the thrust side by a large ball bearing in the center. I have never come across these gears when dismantling an SD507 or 508.
     
  10. afterburner

    afterburner F1 Rookie

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    The green one is fixed and the red one maintains the wobbling plate in position (stops it from spinning) while it is being wobbled via the big ball bearing (blue), whose other side is turning on an inclined surface (yellow) via the belt drive.

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  11. andyww

    andyww F1 Rookie

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    Ah OK, so there is no rotational movement. I think the older ones may have used some other method of preventing the plate from rotating.
     
  12. afterburner

    afterburner F1 Rookie

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    Well, the red gear does rotate around the green one at the speed of the compressor.

    I haven't heard of any change other than the change to helical gears to reduce compressor noise. The information re the new compressors not being allowed to turn backwards is from Sanden directly. It invalidates the warranty.
    The gear drive change happened when R134a was introduced and the designation was changed from SD-5xx to SD5Hxx.
    My SD-508 was cleaned and runs with Sanden's SP15 oil compatible with R134a, happily.
     
  13. schelle_pelle

    schelle_pelle Karting

    Oct 22, 2021
    193
    Berlin, Germany
    Hi there,

    sorry to warm up this thread... My SD508 in my 3.2 Mondial may need some attention. At his point I am not sure, if the compressor already runs on R134a. The System has a leak and I am willing to overhaul the 508 or get a new one.

    Sanden is not the biggest fan of a 508 R134a conversion, as it was originally running on R-12. See here:
    https://www.sanden.com/objects/retro.pdf

    So is it possible to reseal the 508 and fill it with SP-20 (@afterburner: Sure on the SP-15?) and be happy? Or is it possible to get a 508-Style compressor that is working with R134a?
    I understand the the SD-5H14 is prepared for the R134a but can just run in one direction.
     
  14. afterburner

    afterburner F1 Rookie

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    Good morning sorry for the late reply - busy here. R12 vs R134a: Theoretically you should be able to tell from the recharge connections and sticker on the receiver/driver.
    But it doesn't matter if you overhaul the system as you'll be fitting new seals and receiver/drier anyway.

    Unless your compressor has mechanically failed, I don't see why not overhaul it. New gaskets and seals are available, and they are solid machines.

    I converted mine 35'000km ago and it keeps working flawlessly - knowing that AC is needed permanently here in HK.

    Yes, done with success, I am currently using SP-20.
    No, they have helical gears and will fail because of the running direction of our cars. Besides being made in China.

    Correct.
     
  15. schelle_pelle

    schelle_pelle Karting

    Oct 22, 2021
    193
    Berlin, Germany
    Thanks for the quick reply... I just encountered that the current Delphi dryer shows R134a... So the system may have been converted earlier.
    As AC here in Germany is not as critical as in HK I still have some time on my hand to look into the system...
     
  16. afterburner

    afterburner F1 Rookie

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    Good the conversion was done that should make it easier. Before you order the replacement head gasket measure the OD of the head. There are 2 sizes (older and newer version from what I know). Have a look at my thread (post 387 etc) there is a section when I had to restore my compressor, which had spent 2 years outside on a shelf and it did show. It's been back on the car for over a year/10'000miles and works perfectly despite the "mistreatment" it suffered.

    https://www.ferrarichat.com/forum/threads/some-tlc-for-my-qv.482046/page-4
     

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