Scary Electrical Gremlins | FerrariChat

Scary Electrical Gremlins

Discussion in '206/246' started by patrickvela, Dec 22, 2008.

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  1. patrickvela

    patrickvela Rookie

    Sep 13, 2008
    16
    Any pointers as to where i might look for a intermittent electrical fault that sends the ammeter to -40 amps and starts to melt the insulation on the cables that connect it? Luckily i have a battery isolation switch fitted so have stopped the car burning, but you can imagine my concern at this intermittent fault! Could it be the gauge itself that at fault, or is it showing a short circuit somewhere else in the car?
     
  2. possum

    possum Formula Junior

    Sep 27, 2008
    307
    australia
    Full Name:
    johnno
    Hi Patrick,I recently was sorting out my electrics and was getting a dead short not to the stage where the insulation would melt though,turned out to be a wire earthing in one of the indicators.You can get a cheap Ohm meter and check the line out side of the fuse boxes,you will have to seperate each circuit and check each one to earth.Im sure you will get other info good luck.
     
  3. jselevan

    jselevan Formula 3

    Nov 2, 2003
    1,873
    Patrick - you do have a rather dangerous situation occuring. I would spend time NOW finding the cause. It will be an easy fix, but may be difficult to track down. You will have to try and reproduce the problem. This may mean driving the car. Item #2 below will be critical.

    First, my guess would be that a large gauge wire is shorting to chassis. A small gauge wire would have melted and acted as a fuse (or worse, caught fire). Hence, headlights, starter motor, horn, light flasher in steering column, etc.

    Second, take all of the fuses out. Add only those fuses necessary to start the car and drive it. Specifically, ignition fuse, fuel pump, and brake lights (2 fuses I believe). Drive during the light hours, of course. Try to reproduce the problem with only these fuses in. Wait,,,,wait,,,,what am I thinking? Back up.

    You are melting your amp gauge wire and no fuse blows????? Your answer is in the long starter conductor from the battery directly to the starter, or the solenoid wire from the ignition switch, or the plus side of the battery conductor to the amp meter. You are looking for a large gauge conductor that is not fused. Check the terminal block on the relay board. There are 4 large red conductors and 1 white conductor. See if you can identify any heat damage in any of these wires. This may help.

    What year is your car? Do you have the old style relay board or the latter series board?

    A bit more information will help. I wait with interest.

    Jim S.
     
  4. synchro

    synchro F1 Veteran

    Feb 14, 2005
    9,294
    CHNDLR
    Full Name:
    Scott
    Is there any oil above, around, or on the the alternator?
    I know of 3 alternators that died from oil driip exposure and you quoted one of the first symptoms.
    A simple test would be to place your gloved hand down past the forward oil filler and see if you feel any oil on/around the head or valve cover.


    Should you be located away from home when this happens, remove the 60 Amp fuse and drive on battery power. This will prevent sending electrical spikes through your system. From a Dino friend who has done it, I've heard that you can get 250 daylight miles before the battery is drained.
     
  5. rynoshark

    rynoshark Formula 3
    Rossa Subscribed

    Jun 6, 2004
    1,034
    Pacific Northwest
    Patrick, go get this fixed immediately! I had similar -40 amp discharge this summer on day 2 of a 8 day rally.

    Scott: "From a Dino friend who has done it, I've heard that you can get 250 daylight miles before the battery is drained."

    This was me! Depending on the battery (we had two which we swapped out between on the rally) I got between 235-250 miles before requiring a battery swap. We charged one of the batteries each night.

    First noticed car wasn't charging. Blew the firewall fuse, I found a temporary fuse replacement, tried it out and still saw -40 amp draw. Found the mounting box had melted.
    Carlo of Tacoma diagnosed it to finally being the regulator for the alternator (unfortunately the alternator burned up as a result). Previous owner apparently had same issue and rebuilt the alternator ~600 miles before I bought the car.

    Check the wire behind the amp meter, mine had electrical tape that had rubber partially off from normal driving vibrations. Perhaps it is shorting in the dash. Pull out the gauge and inspect the wiring, clean the contacts at the same time.
     
  6. patrickvela

    patrickvela Rookie

    Sep 13, 2008
    16
    Thanks for all the pointers here guys. I'll check things out over the festive period and let you all know how I get on. A very merry Dino Xmas to all.
     
  7. patrickvela

    patrickvela Rookie

    Sep 13, 2008
    16
    RS, thanks for the info. I've now had a chance to look around and have found the firewall fuse holder melted and the cable from the Alternator well cooked. The back of the alternator is also quite Oily! I guess I'm in for a new Alternator, fuse holder and wiring. Are those firewall fuse holders still available? Any tips on stopping the oil splatter onto the Alternator again?
     
  8. dm_n_stuff

    dm_n_stuff Four Time F1 World Champ
    Lifetime Rossa Owner

    Dec 10, 2003
    43,725
    26.806311,-81.755805
    Full Name:
    Dave M.
    I think I got one a few years ago from Maranello.

    http://www.ferraripart.co.uk/


    NOPE. Wrong. Just checked my receipts. (yes, I still have all the copies.)

    Got it from Dennis McCann Part # 20151601 cost me $110.00 about four years ago. old part #401403. Now $175.00 but his website www.allferrariparts.com indicates he has them.

    DM
     
  9. champtc

    champtc Formula Junior

    Apr 18, 2004
    732
    Patrick- there are several long threads on this. You should review them. I had the same situation with my Dino. You can buy an in line fuse holder for the large amp fuse & put a modern one in it. They are easy to find & cheap & simple to replace. The whole fuse holder on the fire wall deal doesnt work great anyway. It is likely that the oil on your alternator is from either the timing chain adjusters or the oil filler spout (most likely) at the top of the engine. I spent a TON of time fixing mine but if you read all the threads you will see it is not hard nor difficult to fix (as I made all of the mistakes already!!). Good luck!!
     
  10. rynoshark

    rynoshark Formula 3
    Rossa Subscribed

    Jun 6, 2004
    1,034
    Pacific Northwest
    Scott.Mac has a good thread on the replacement fuse setup he found from an audio amp store. The failing of the alternator from oil drips seems to be a common problem
    , Scott also has a good thread on sight modifications to the heat shield to catch drips.

    I'm trying to keep my car as original as possible (along with undoing some things done by the previous owner's mechanics) so I paid ~$200 for a new fuse box and fuse!!! Ouch :(

    Good luck!
     
  11. synchro

    synchro F1 Veteran

    Feb 14, 2005
    9,294
    CHNDLR
    Full Name:
    Scott

    That brings the tally to four alternators that I know of which have been destroyed by oil intrusion. I'm suggesting it is worthwhile to periodically raise the Dino and inspect and clean any oil there. I just did this and was happy to find no leaks. I had left my oil filler cap slightly loose that caused my problems.

    Here is my thread using a modern 60 Amp fuse:
    http://www.ferrarichat.com/forum/showthread.php?t=189438
     
  12. clarkson

    clarkson Rookie

    Jan 11, 2009
    47
    Devon UK
    Full Name:
    clarkson lock
    Hi, 99% sure it will be a bad connection on the back of the ammeter.
     

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