Spark Plug Wires | FerrariChat

Spark Plug Wires

Discussion in '365 GT4 2+2/400/412' started by Highmiler, Nov 27, 2012.

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  1. Highmiler

    Highmiler Formula Junior

    Dec 8, 2010
    414
    Missouri
    Full Name:
    Greg
    Today I installed a new distributor cap on my 400i. The center carbon brush connecting the cap to the rotor was gone. The engine ran well before but now runs dramatically better.

    Can anyone explain why the numbers on the plug wires do not plug into the corresponding numbered terminal on the cap? It would be a disaster to pull them all out at once and then try to get them back together correctly. I just duplicated what I took apart as I went along but am baffled by the mismatch.

    Greg
     
  2. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,580
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    #2 Steve Magnusson, Nov 27, 2012
    Last edited: Nov 27, 2012
    The firing order on your car doesn't match the wire order around the cap because of the double-ended distributor rotor, but I'd swear that they made a mistake on how they labeled the 400i schematic, and maybe the cap vendor made it (wrongly) as they were asked.

    On the schematics, they show the wire order going around the cap CCW as 1-10-5-7-3-11-6-9-2-12-4-8. Is that what is shown on your cap? If not, please describe.

    Assuming that the firing order is really 1-7-5-11-3-9-6-12-2-8-4-10, and there isn't something uber-complicated about the cap construction, with the double-ended rotor, I would've predicted that the actual wire order CCW would be 1-12-5-8-3-10-6-7-2-11-4-9. Can you please give the actual wire order CCW (going by where the wire goes on the engine, not any labels that my be shown on the wires themselves) -- TIA.
     
  3. Highmiler

    Highmiler Formula Junior

    Dec 8, 2010
    414
    Missouri
    Full Name:
    Greg
    #3 Highmiler, Nov 28, 2012
    Last edited by a moderator: Sep 7, 2017
    Hello Steve,
    The numbers you list above agree with the cap from my car and the sticker on its inner fender. The rotor travels clockwise inside the cap as viewed from either fender side. For what it worth to know cap numbers 10-7-11-9-12-8 are all contacted by the upper rotor contact and the others by the lower rotor contact.
    Also for what it is worth to know here follows a list of which cylinder is plugged into which cap number.
    12-10, 11-12, 10-11, 9-8, 8-7, 7-9, 6-6, 5-5, 4-4, 3-3, 2-2, 1-1. The right bank makes sense but the left dosn't.
    My guess is that when Ferrari shifted from two to a single distributor they had to adapt to whatever Marelli was already making for someone else's V-12.
    Greg
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  4. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,580
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    #4 Steve Magnusson, Nov 28, 2012
    Last edited: Nov 28, 2012
    Could be; however, if the spark plug wire connected to the dist cap terminal labeled "10" on the schematic went to cyl #12 on the schematic, I'd be more inclined to believe that's what they (knowingly) did -- but it doesn't -- it's shown going to cyl #10.

    Thanks for confirming the true wire order (and direction) around the cap (my brain and fingers typed CCW when it should've typed CW) -- with your photo of the dist cap internal construction, it at least confirms that they did get the firing order right in the OMs. Such a shame that they got they wire order wrong on the schematics as there's enough confusion just from the firing order not matching the wire order in this design.
     
  5. jacques

    jacques Formula Junior

    May 23, 2006
    877
    Los Angeles/Florida
    I have been watching this tread because I am at this very moment, begnning to snap brand new Taylor wires on to my non- original distributor cap..I was following the schematic. My cap is not numbered, so I started out pulling one wire at a time, but that went south somewhere. Could someone l please give me your diffinitive answer one more time as to the proper placement of the wires, as I got lost on the coulda, woulda, shoulda,theory. My cap is in situ and demands giving up some DNA, and the knowlege of some braile. Thank you ever so much, in advance. Jq.
     
  6. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,580
    30°30'40" N 97°35'41" W (Texas)
    Full Name:
    Steve Magnusson
    Going around the cap CW, the wire order going to the cylinders should be 1-12-5-8-3-10-6-7-2-11-4-9
     
  7. jacques

    jacques Formula Junior

    May 23, 2006
    877
    Los Angeles/Florida
    Thank you Steve. 7 minutes on the return intel. Not to darn shabby...overJq.
     
  8. Highmiler

    Highmiler Formula Junior

    Dec 8, 2010
    414
    Missouri
    Full Name:
    Greg
    I too have just installed (January 25, 2013) Taylor wires. Be aware that Taylor's 8mm wires are .035 larger in diameter than the OEM take outs. Mine arrived with the distributor end not finished which made pulling them through the organizer grommets do-able. I doubt they would pass through with the brass connectors in place. We did mine one at a time because of the numbering issue above.

    I had not expected much of a change in operation and certainly nothing like the change the new cap brought to the engine. Was I ever surprised by the results. The exhaust note is much stronger at idle. Whether accelerating or cruising all that can be heard of the engine inside the car is a whirr. I think it is the sound of the chain whizzing around driving the cams. Engiine RPMs rise very quickly compared with the post new cap performance.

    Two racing engine builders I know (V-8 US engines) agree that the ignition system clean up has resulted in more accurate spark timing and a much smoother running engine. FYI, one of these guys said changing from GM factory wires to Taylors consistantly adds 10 HP to an engine on the dyno.

    All this confirms that you can assume nothing and especially assume nothing about these cars of ours.

    For what its worth,
    Greg
     
  9. rustytractor

    rustytractor Formula 3

    Mar 25, 2012
    1,078
    London
    Full Name:
    Russell Schacter
    Greg, it's strange that you post this comment now as I was about to start a new thread on the subject.

    I've been contemplating replacing the plug wires on my car simply because at least one is odd when compared to the others so I can't be sure if they're all providing the same quality or strength spark. I have a hesitation when pulling away but I feel this is in the main due to ignition timing and/or carb setup as I also get pops and bangs through the carbs on the drivers (right hand) bank and through the exhaust. That said, the plug wires may also contribute to these problems.

    My main question is why did you replace the plug wires - what symptoms (if any) were you encountering ?
     
  10. Highmiler

    Highmiler Formula Junior

    Dec 8, 2010
    414
    Missouri
    Full Name:
    Greg
    The reason for replacement was that we had to fight for three hours to get any continuity through the OEM wires when we changed the cap. There were 8 of them and 4 replacements indicating that someone had been down this trail earlier. We could not even get a test light probe to light up with the other ends of the wires hooked up to the car's battery directly. As none of this seemed right I replaced the lot.

    There didn't seem to be any symptoms. In retrospect however, they were there and I only associated them after they were gone. These included the occasional gasp in the exhaust note, a fairly consistant miss on the left side and the general roughness you associate with hopped up camshafts.

    As mentioned above the exhaust note is now very strong and deep, the gasps are gone as is the miss. Based on the surprise imporvement I got, I'll bet all the problems you mention are the result of the spark being weak and/or slightly off time because of resistance in those old wires.

    My whole project took 3 1/2 hours to pull the old, thread the new, cut to length , crimp the connectors and install. The wire numbers don't like to slide over those 8mm wires so I split the numbers to expand them. The project transformed the car, again.

    Greg
     
  11. rustytractor

    rustytractor Formula 3

    Mar 25, 2012
    1,078
    London
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    Russell Schacter
    Thanks Greg, hat's pretty much what i expected you to say.

    If you don't mind me asking, what was the cost of the replacement set and what colour are they ? I have seen white replacement lead sets varying in cost from £450 - £725 (which is insane) but have been recommended to Magnecor leads at the less eye watering cost of around £180.

    Magnecor leads come in varying construction and diameters, I believe 6,7 and 8mm and each size/type is a different colour. Before ordering I will consult the manufacturer for their recommendation.

    Any and all advice re replacement leads is very welcome.
     
  12. Highmiler

    Highmiler Formula Junior

    Dec 8, 2010
    414
    Missouri
    Full Name:
    Greg
    Hi Russell,

    Your question is pretty much what I expected also.
    Taylor makes assorted colors which you can view on their web site. I used black.
    Bob Hendrickson at <[email protected]> has the finished lengths of my wires on file. I got them all 40", finished at the plug end with hemi boots and unfinished at the distributor end. I think Bob will sell them to you finished and cut to length but you will have more fun than I want getting them through the grommets.

    As to the cost you will have to check with Bob. He is a friend and I was the guinea pig trying to put a kit together for us all. I can say that he knows the market and will make you happy. As these are custom built to order allow some time for fulfillment.

    Greg
     
  13. rustytractor

    rustytractor Formula 3

    Mar 25, 2012
    1,078
    London
    Full Name:
    Russell Schacter
    Sorry to appear dense but remember I'm the other side of the pond so am unaware who Taylor's or Bob Hendrickson are. Are they connected somehow or does Bob supply Taylor products ?

    Thanks for the help, much appreciated.
     
  14. Highmiler

    Highmiler Formula Junior

    Dec 8, 2010
    414
    Missouri
    Full Name:
    Greg
    Sorry about that. We are pretty insular here in the Colonies after all.
    Taylor is a supplier to all things race oriented here in the US. You can look them up at <www.taylorvertex.com>. Go to bulk wire to see the colors from black through lime green.

    Bob is a distributor. You will find no references to Ferrari at the Taylor site. What you want to look at, other than color, is the wire construction and to use the 8 mm spiral wound product.

    Upon inspecting the OEM take out wires, their construction is identical to Taylor's 8 mm spiral wound. I am not in any way associated with Taylor wires. They are just the best of the three remaining manufactuers of plug wires who make them in America. They worked for me.

    You may have outfits just as good within the EU but I am not familiar with those sources.

    Greg
     
  15. jacques

    jacques Formula Junior

    May 23, 2006
    877
    Los Angeles/Florida
    I bought mine at JEGS.com....two sets of eight less than $100USD..and you get to choose the type dist. ends..I had been force-fed the black "original" wires by my so-called "Ferrari " specialist at $400USD. They are s..t. period. Some folks will choke on the fact that American-made are better than factory spec. I take great pride in putting the Jegs label face up, just to fly in the face of "purists". Jq.
     
  16. jacques

    jacques Formula Junior

    May 23, 2006
    877
    Los Angeles/Florida
    Just remembered the name of the "original" brand of wires. Covis. In my humble opinion..they are the WORST spark plug wires that I personaly ever experienced...but what do I know after 31 cars..over. Jq.
     
  17. 180 Out

    180 Out Formula 3

    Jan 4, 2012
    1,278
    San Leandro, CA
    Full Name:
    Bill Henley
    1. What parts numbers -- Taylor and Jegs -- did you guys use?
    2. Why no love for MSD? I have no use for MSD spark boxes, but I love the big plug boots on their 8.5 mm plug wires.
    3. Do you think 8.5 mm wires would be too big for the Ferrari grommets?

    P.S. *I* am currently running Auto Zone generic wires on my car. About $25 for an 8-cyl set. But I was thinking to replace them soon, with some MSD units.
     
  18. Highmiler

    Highmiler Formula Junior

    Dec 8, 2010
    414
    Missouri
    Full Name:
    Greg
    Hi Bill,

    You will NEVER get 8.5mm wires through the existing grommets. These grommets are set into sheet steel supports that do not "give".

    Keep in mind that a supplier is making money on those $25.00 a set wires and that he is not the manufacturer who is also making money. That does not leave much room in the price for a quality product. The guy who helped my do this told of a blown boat motor he built using some such cheap auto store wires. The engine wouldn't even run. This convinced the proud owner to step up to better quality wires.

    There is no Taylor part number for the wires for our cars. The Bob Hendrickson mentioned above has the specs and, as far as I know, only Bob has them.

    Greg
     
  19. 180 Out

    180 Out Formula 3

    Jan 4, 2012
    1,278
    San Leandro, CA
    Full Name:
    Bill Henley
    Those must have been some really bad wires if the motor wouldn't run.

    I'm not saying the Auto Zone generics are suitable for long term use. I just put them in to see if they would help the coil arcing problem that my car has had since I've owned it. (They did not.) Funny thing is, their construction is *identical* to the (presumably) OEM Ferrari wires that they replaced: a single very thin, silver (aluminum?) conductor wire running down the middle of the insulator sheath, with none of the spiral copper windings you see on the typical $50-$80 American V8 hot rodder sets, like the ones from Taylor and MSD and Jegs. I tend to think the electrons traveling from distributor to spark plug don't care if that thin conductor had a $450 Ferrari price tag on it, or one for $25 from Auto Zone.

    Whatever. I'm already planning my move on to stage 2. That brings up a question. The Taylor wires are 8 mm aren't they? I saw that Jegs has 8 mm sets from MSD, bearing the brand name "Street Fire." Again, I like the MSD because of the big plug boots. So I would use these if an 8 mm set will go through the grommets.
     
  20. Highmiler

    Highmiler Formula Junior

    Dec 8, 2010
    414
    Missouri
    Full Name:
    Greg
    Do yourself a favor and have a look at your engine and the wire routing.
    You will see instantly the difficulty presented by having to thread fully assembled wires through those gromments.

    The spiral winding reduces RF energy and wire cross talk.

    Greg
     
  21. rustytractor

    rustytractor Formula 3

    Mar 25, 2012
    1,078
    London
    Full Name:
    Russell Schacter
    Greg, thanks taking the time to explain and for the updated info. I'll make some enquiries locally and if I have no luck I'll contact Bob.

    Thanks again

    Russ
     
  22. blkprlz

    blkprlz Formula 3

    Mar 24, 2007
    2,169
    Tampa bay
    Full Name:
    Bruce
    Correccion Senor :)

    Cavis 400--Black wire, white lettering
     
  23. 180 Out

    180 Out Formula 3

    Jan 4, 2012
    1,278
    San Leandro, CA
    Full Name:
    Bill Henley
    #23 180 Out, Jan 30, 2013
    Last edited by a moderator: Sep 7, 2017
    Does anyone have any opinions on these products?

    The plug wires are $40/eight, universal, 8 mm, spiral wound, and Kevlar core, and the plug boots have the characteristic MSD "flange" to give you something to grab on for removal.

    The extra set of distributor boots are straight in, the benefit being a less crowded situation on the distributor cap, than if I use all 90 degree boots. $10/eight. One option is to use a mix of these straights and the 90s that come with the MSD kit.

    The third thing is some polymer wire separators, to try to impose a little order on the wires in the distributor area. $13/sixteen.
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  24. rustytractor

    rustytractor Formula 3

    Mar 25, 2012
    1,078
    London
    Full Name:
    Russell Schacter
    Greg,

    Today out of the blue I had a PM from a Ferrari Chat member who specialises in ignition systems and imports Taylor wires into the UK. I called and we had a long, friendly chat and he is obviously very knowledgable about plug wires.

    Turns out that his company keeps all sizes and colours of these cables and will make them specifically for my car if I take it to his premises (not a workshop as such but has all the relevant tools to make cables as required). Price was discussed and agreed inc. making to order and fitting and I'm really happy with his genuine attitude.

    I've booked the car in for 20th Feb and will keep you posted.

    Thanks for the advice.

    Russ
     
  25. Highmiler

    Highmiler Formula Junior

    Dec 8, 2010
    414
    Missouri
    Full Name:
    Greg
    I think you will be really surprised at the change in your car.
    Please do let us all know how you think it turns out.
    Greg
     

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