Starter motor intermittent | FerrariChat

Starter motor intermittent

Discussion in '308/328' started by Ossie, Aug 28, 2009.

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  1. Ossie

    Ossie Formula Junior
    Owner

    May 20, 2009
    666
    Melbourne, Australia
    Full Name:
    Owen
    Hi, my 76 308 (dry sump) has developed an intermittent starter motor problem. Some time it starts fine, other times when I turn the key there is just a "click" but no cranking occurs. After repeated attempts it eventually turns over but the problem is becoming more frequent.

    Anyone have any suggestions what it might be? I've only purchased the car recently so have yet to actually locate where there starter motor is. Is it accessible from above or below?

    First thing I was going to check was the electrical connections as several others on the car have already had problems due to corrosion etc.

    Thanks
     
  2. Neonzapper

    Neonzapper F1 Rookie

    Oct 19, 2008
    2,580
    MD/FL/Philippines
    Full Name:
    Mykol
    #2 Neonzapper, Aug 29, 2009
    Last edited by a moderator: Sep 7, 2017
  3. Ossie

    Ossie Formula Junior
    Owner

    May 20, 2009
    666
    Melbourne, Australia
    Full Name:
    Owen
    Thanks, looking at it today I figured it was probably one of the worst ones to get to! Will start with the connectors I can reach.

    Also isn't #16 in the diagram the generator, not starter? I assume it was just a typo error on your part.
     
  4. stratos

    stratos Formula Junior

    Dec 9, 2003
    639
    Switzerland
    I have the same issue with my dry sump.
    Not a big worry, the solenoid (#1) fails to engage from time to time.
    You could rebuild your starter next time the car is on a lift or simply remove it and replace with a lighter, less current hungry modern alternative and keep the original safe.
     
  5. Neonzapper

    Neonzapper F1 Rookie

    Oct 19, 2008
    2,580
    MD/FL/Philippines
    Full Name:
    Mykol
    #5 Neonzapper, Aug 29, 2009
    Last edited: Aug 29, 2009
    oops - yes! I meant number 1 (motorino avviamento).
     
  6. FasterIsBetter

    FasterIsBetter F1 Veteran

    Jul 22, 2004
    5,855
    NoNJ/Jupiter FL
    Full Name:
    Steve W.
    Before pulling the starter, I'd check the battery and make sure it is delivering enough voltage. One sign that your battery is going bad is the starter not cranking. It's a lot easier to test the battery than to pull the starter.

    If the battery tests out okay, then check the ground connection from battery to chassis. Most electrical faults can be traced to a bad ground. So pull the cable off the battery negative post, clean both thoroughly. Also remove ground from chassis connection, clean both thoroughly and be sure you are making contact with bare metal on the chassis. Then check the grounding strap from engine to chassis in the rear of the car. That grounding strap can get very badly corroded and the voltage across it will drop dramatically.If it looks corroded or frayed, replace it with a new one (you can pick one up at NAPA or most auto parts stores).

    Once all that is good, if you are still having problems, check the connections to the starter from the battery (that big, thick cable). If you still have a problem, well, pull the starter. They can be rebuilt, or buy yourself a new hi-torq starter. I did that on my '78 308, and it works great.

    Have fun and good luck with it.
     
  7. AZDoug

    AZDoug Formula 3

    Jun 17, 2009
    1,606
    Along the Verde , AZ
    Full Name:
    Doug
    Two causes.

    Solenoid contact plate is badly pitted/corroded, sometimes not closing the circuit to the starter windings, other possibility is you have a dead winding on the starter rotor. There are several sets of winding on the rotor, each connected by two commutator bars 180 degrees apart on the commutator ring.

    When the starter comes to rest with these bad commutator bars contacting the brushes, the starter won't turn at all, or may turn after several tries because the action of the starter drive slamming forward on its spiral path will usually force the rotor over far enough to engage a good set of windings.

    If you have click, you have power,and the starter or solenoid needs to be replaced.

    Doug
     
  8. marklintott

    marklintott Formula Junior
    Silver Subscribed

    Jul 13, 2005
    585
    Taipei Taiwan / Somerset UK
    Full Name:
    Mark Lintott
    I have the same problem on my 328. It seems to be worse when its warmed up or parked after a drive for a few minutes.

    I bought a new lightweight starter from "British Starters" or some name like that. Its much smaller and lighter and apparently has higher torque but I've been putting off fitting it as the job looks like a pain in the rear to do.

    Good luck

    Mark

    Taiwan/UK
     
  9. brook308

    brook308 Formula Junior

    Oct 19, 2007
    346
    SS Coast, Australia
    Full Name:
    George
    Hi Ossie,

    The battery and bad earths would be the 1st place to check.
    If you've only just got the car then a new battery is probably a must so you can eliminate it from any further electrical faults you may/will get.

    If the starter is the issue then a replacement gear reduction Gustafson unit is the way to go.
    They have a low current draw and higher rpm than the stock bosch unit and weigh a lot less.
    If you muck up a start and have to crank for a while your battery will survive with one of these units.

    I keep tripping over my old bosch unit in the garage, best used as an anchor I recon!
     
  10. davem

    davem F1 World Champ
    Silver Subscribed

    Jan 21, 2002
    10,671
    Stepford, Connecticut
    Full Name:
    dave m
    If it happens after the car is hot, its likely the solenoid. Cheap to replace them and common issue. Do a search. Bought mine from "ACE" electronics some years ago for 12 bux.
     
  11. Ossie

    Ossie Formula Junior
    Owner

    May 20, 2009
    666
    Melbourne, Australia
    Full Name:
    Owen
    Thanks to everyone who's provided suggestions, I shall follow all those all up. And yes I have now located the starter, what a pain in %@$^ to get too!!
     
  12. Ossie

    Ossie Formula Junior
    Owner

    May 20, 2009
    666
    Melbourne, Australia
    Full Name:
    Owen
    #12 Ossie, Dec 26, 2009
    Last edited by a moderator: Sep 7, 2017
    Apologies for the slow response on this one but yes the problem I had did end up being the solenoid. My car has the original Fiat type starter and when I dismantled the solenoid I found the 2 electrical copper contacts and striker plate were almost totally black with only a small area actually making contact (refer attached photo).

    The contacts are just two copper bolts with a rectangular flat head were too worn to repair but I managed to source a couple of similar items from a local auto electrician for $20 (from another Fiat solenoid I believe) and ground them down to fit. A couple of copper or brass nuts would probably also have done the job with a bit of grinding.

    I reusurfaced the copper striker plate with emery, lubricated everything, refitted and it has been working perfectly for a couple of months now.

    Thanks to everyone who provided suggestions.
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