Starter Motor & Solenoid | FerrariChat

Starter Motor & Solenoid

Discussion in '308/328' started by woody6, Jun 29, 2010.

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  1. woody6

    woody6 Karting

    Mar 9, 2009
    117
    Madison, AL
    Full Name:
    Robert B.
    #1 woody6, Jun 29, 2010
    Last edited: Jun 29, 2010
    I've had an occasional no start problem, which I thought was the solenoid. Last weekend it began occurring regularly. The starter, solenoid, and copper connections all appear super clean and new, which made me initially think the starter motor was not the problem. Once the car was on the lift, however, I could hear the starter motor spin with each turn of the key, but it did not engage the flywheel on 4 out of 5 tries. One time where it did engage the flywheel, there was plenty of cranking power and the engine fired right up.

    So what's going on here? Isn't it the same action of the solenoid that both switches on the motor and causes the gear to engage the flywheel? Is my problem likely the solenoid, or some mechanical problem within the starter motor assembly? I should add that the car is an '82 308 GTSi.


    Thanks,
    Woody
     
  2. Paul308GTSi

    Paul308GTSi Formula 3

    Oct 26, 2008
    1,003
    Queensland Australia
    Full Name:
    Paul D
    You will have to remove the starter one way or another ....... then ......

    Try grabbing the gear on the starter and rotating it. I found that sometimes it would rotate in only one direction and other attempts it would rotate in either direction with ease.
    I have never pulled one apart but it appears there must be a one way clutch in it to allow the starter to drive the flywheel but not be driven once the engine cranks.

    If that one way clutch fails then the starter cant drive the flywheel even though the motor is spinning and the soleniod has moved the gear forward and engaged it with the flywheel.

    I have just replaced mine with a lightweight starter I got on e-bay. I was unlucky and mine had poor threads where it mounted to the crankcase ........... Check if you buy one.

    The upside is the car starts beautifully now.

    My plan is to fix whatever is up with the original starter and put it on the shelf as a spare.
     
  3. Paul308GTSi

    Paul308GTSi Formula 3

    Oct 26, 2008
    1,003
    Queensland Australia
    Full Name:
    Paul D
  4. woody6

    woody6 Karting

    Mar 9, 2009
    117
    Madison, AL
    Full Name:
    Robert B.
    Thanks Paul, that would explain why the solenoid spins the motor but doesn't turn the engine over. I appreciate the tips on installing (and I hope I wouldn't have the thread fitment issue you experienced).

    I'm thinking too about the gear reduction starter. I also found a thread where some said the battery must be at its top charge to get the starter to work. I often keep the car on a battery tender, but haven't the past few weeks. Voltage at the starter yesterday was 11.6 volts (when not cranking), and when the starter does engage there is more than oomph to start the engine (engine cranking doesn't seem slow at all). I've had the problem occur after driving the car for 30 minutes, so I'm inclined to think state of charge isn't the problem. It would be distressing to learn that even when the battery has enough juice to crank the engine over, it wouldn't engage because the voltage was low. That alone would be enough reason for me to buy that nifty gear reduction starter.

    --Woody
     
  5. Steve King

    Steve King F1 Rookie

    Feb 15, 2001
    4,367
    NY
    There is no clutch in the starter. The solenoid is an electromagnet that pulls a plunger that has a lever that pushes the starter gear out into the flywheel. At the same time this happens contact is made to the +12V battery lead which powers the starter motor. The starter gear is on a screw type shaft and is spring loaded so that when current is released it returns back into the starter.It only spins one way. If the starter motor spins and the gear does not engage there can be a few problems. 1 is a weak solenoid and another is worn teeth on the flywheel and another could be worn brushes (won't spin fast enough to spin out the gear) in the starter motor . First clean all of the contacts and check the grounds. If still no good then you will need to pull the starter and bench test it. Good luck
     
  6. woody6

    woody6 Karting

    Mar 9, 2009
    117
    Madison, AL
    Full Name:
    Robert B.
    Thanks Steve. Your description of 'won't sping fast enough to spin out the gear' sounds like a bendix mechanism, but I thought in the case of the 308 starter that pushing the gear out was the rod on the solenoid. Does the starter use both the solenoid and a bendix to engage the flywheel?

    Sorry for the 20 questions. I should just take the thing apart, but I'm just trying to get my ducks in a row before disassembly, because once I take the starter off, the car will have to stay where it sits until its fixed.

    --Woody
     
  7. tatcat

    tatcat F1 World Champ
    Owner Silver Subscribed

    Sep 3, 2001
    11,013
    panama city beach FL
    Full Name:
    rick c
    just replaced my soleniod. removing the starter is a twenty minute job. dissconnect the battery. remove drivers side wheel and well liner. remove three bolts holding the starter. they are at nine oclock to eleven o clock on the forward side of the engine. once free, drop the starter to dissconnect wiring. one nut holds the cables and a slip on connector to the soleniod. remove starter from wheel well side. there may be a large braided hose in the way it's for the crankcase vent just unhook it if it's in the way although mine wasn't an issue. take the starter to any reputable local starter/ altenator shop and have them check it. it's a bosch part and easily crossreferenced. i payed $25 dollars for my soleniod.
     
  8. fgcfire8

    fgcfire8 Formula Junior

    Jan 19, 2008
    459
    Montpelier Va
    Full Name:
    Frank Castelvecchi
    On my 82 Mondial 8 I had similar issues changing to new lite weight starter did NOT cure it. This issue and a number of others went away with fuse/relay panel upgrade replacement.
     
  9. Paul308GTSi

    Paul308GTSi Formula 3

    Oct 26, 2008
    1,003
    Queensland Australia
    Full Name:
    Paul D
    We may be dealing with a couple of different types of starters here ...... the original on my car had the 3 large wires very easy to get to mounted at the back of the starter.
    The heat shield over the starter must be removed to get the starter out on my car.
    Mine is a euro model by the way (UK delivered) .
    Will post some pics of the starter soon so we can establish possible differences
     
  10. woody6

    woody6 Karting

    Mar 9, 2009
    117
    Madison, AL
    Full Name:
    Robert B.
    It is discouraging that the new starter didn't fix the issue for you, but on the other hand my car already has the birdman fuseboxes. I bought Paul Bennett's wiring diagrams too and there doesn't appear to be any connections between the ignition switch and the starter motor (the white, trigger wire).

    I tried finding out the part number for the solenoid, but am not confident enough to buy a part before taking the car apart. This weekend I'll drop the starter and go from there. I'll keep everyone posted, thanks for all the help!

    --Woody
     
  11. woody6

    woody6 Karting

    Mar 9, 2009
    117
    Madison, AL
    Full Name:
    Robert B.
    #11 woody6, Jul 1, 2010
    Last edited by a moderator: Sep 7, 2017
    You guys weren't kidding when you said the starter was easy to remove. From under the car, I was actually able to drop it out the bottom without removing the wheel well liner simply by moving it into area above the bell housing and rotating it to put the solenoid in a different orientation. This is with the headers with heat shields.

    The starter is almost spotless and the connections are clean and good. The starter has Bosch markings, but the solenoid has no markings at all (making me wonder if it is a cheapie replacement). Tomorrow I'll visit the local starter/alternator/generator shop and see if I can source a quality replacement, and I'll report back on a part number if at all possible.

    --Woody
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  12. woody6

    woody6 Karting

    Mar 9, 2009
    117
    Madison, AL
    Full Name:
    Robert B.
    After dinner I headed back to the garage to look things over again. The solenoid is solely responsible for pushing the starter gear out to meet the flywheel, but the gear seems to ride a bendix-like spline on the motor itself that I imagine allows the gear to retract when the engine fires and the flywheel spins faster than the starter motor. The motion on the starter mechanism was smooth, so I tested the solenoid. Using my lawn tractor battery first, and my battery charger second to make sure, I confirmed that the solenoid is indeed dead; it can't muster more than a slight movement when power is applied, and even then the the center doesn't retract.

    --Woody
     
  13. Paul308GTSi

    Paul308GTSi Formula 3

    Oct 26, 2008
    1,003
    Queensland Australia
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    Paul D
    #13 Paul308GTSi, Jul 3, 2010
    Last edited by a moderator: Sep 7, 2017
    Here's my original starter motor , , with a minimum 3.5 years or dirt and grime .. actually its probably 29 years of filth.

    I tried that gear again and it is definitely behaving oddly. It can be turned with fingers and some effort. Then on other attempts it will spin very freely clockwise ........ upon further attempts it will spin freely either direction ......... then suddenly it is hard to turn again.

    What is a Bendix spline ?? ...... a photo would help enourmously please :)
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  14. CliffBeer

    CliffBeer Formula 3

    Apr 3, 2005
    2,198
    Seattle, Washington
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    Cliff
    Woody, is your lawn tractor battery a twelve volt battery?
     
  15. Paul308GTSi

    Paul308GTSi Formula 3

    Oct 26, 2008
    1,003
    Queensland Australia
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    Paul D
    #15 Paul308GTSi, Jul 3, 2010
    Last edited by a moderator: Sep 7, 2017
  16. Paul308GTSi

    Paul308GTSi Formula 3

    Oct 26, 2008
    1,003
    Queensland Australia
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    Paul D
    I should have been a bit clearer in what I meant

    :)

    I agree totally that the gear should only spin in one direction , by clutch I meant some kind of one-way clutch / roller. The Bendix like spline Woody mentioned is what I am talking about. I didn't mean a clutch as in the classic sense of the term.

    I'm more used to a lot of motorcycle terms so I may not be 100% clear at times.
     
  17. tatcat

    tatcat F1 World Champ
    Owner Silver Subscribed

    Sep 3, 2001
    11,013
    panama city beach FL
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    rick c
    what's going on in there is the soleniod activates the plunger which works a forked lever on a spiral geared shaft. the lever engages the drive gear at the end of the shaft with the teeth on the flywheel. when the engine fires the drive gear is thrown back, through centrifugal force to its' starting position. this mechanism is the bendix drive. in the old days starters were engaged by a foot pedal that pushed the starter over to the flywheel. what happens to the soleniod is inside there is a contact washer or plate that when current is introduced it activates the plunger. each time a little arc leaves a tiny spot on the washer. over time the washer becomes pitted and dirty. this prevents the current from completing the circuit and the starter doesn't activate. sometimes you can tap on the soleniod with a hammer, thus dislodging some of the detrius on the washer and allowing the current to make contact. you really need to clean the drive area on your starter. there is a bearing in there so don't use anything that might wash to lubricant out of that bearing. i used a small wire brush and some lacquer thinner on a rag. wd40 could work too.
     
  18. woody6

    woody6 Karting

    Mar 9, 2009
    117
    Madison, AL
    Full Name:
    Robert B.
    #18 woody6, Jul 3, 2010
    Last edited by a moderator: Sep 7, 2017
    The lawn tractor is indeed 12v. Tatcat was on the money when he said the local starter shop would recognize and stock the solenoid. The guy had his hand out to take mine and match it up the moment he saw me walk in the door. He disappeared in back, then returned with the new one in hand and asked for confirmation the starter was a 12v model.

    I looked it over and there's not a number on this one either. I asked him what it was, but he said all he could give me was an internal number. The new one does look like it may be a bit better made, as it incorporates a length adjustment on the rod. It works like a champ, so I'm happy enough, but I really wanted a bosch part number to add to the forum parts reference.

    --Woody
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