Strange brake issues on 308 | FerrariChat

Strange brake issues on 308

Discussion in 'Technical Q&A' started by F308 MAN, Feb 3, 2008.

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  1. F308 MAN

    F308 MAN F1 Rookie

    Jan 19, 2004
    2,907
    Isle of Man
    Full Name:
    Dave S
    Hello all,
    My beloved has been garage bound for the last six months, apart from the weekly venture onto the drive while i work in the garage.
    With the engine dead the brake pedal resistance is firm ... on tickover it goes to the floor.
    I recently treated her to a run to the local roundabout and back, to find the brakes were minimal.
    I can see no fluid leaks and the reservoir remains full.

    history:
    new vacuum pipe from motor to servo in 2005.
    new synthetic fluid in may 2007.
    french & swiss alp tour in june 2007 ... no problems whatsoever.

    over the next few weeks, i am hoping to change caliper seals, flexible brake lines (obviously fluid, too) and all pads .... but i am at a loss as to what or where this problem lies.

    any ideas anyone ?

    many thanks in anticipation.

    cheers, david
     
  2. miketuason

    miketuason F1 World Champ
    Owner Silver Subscribed

    Feb 24, 2006
    15,825
    Cerritos, CA.
    Full Name:
    Mike
    Did you change your fluid straight from regular DOT3/4 brake fluid to Synthetic or did it always have the sythetic fluid?

    Did you bleed it properly? If so it maybe your brake master sylinder.
     
  3. luckydynes

    luckydynes F1 Rookie

    Jan 25, 2004
    3,931
    CA and OR
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    pit bull
    Make sure the check valve in line to the brake booster isn't stuck from sitting.

    Sean
     
  4. sanimalp

    sanimalp Rookie

    Dec 28, 2007
    22
    Ft. Collins, Co
    My vote are the seals in the master cylinder are going bad or are bad. Assuming a rebuild kit is made for the part, rebuilding it should cost under $75, or you can just buy the part from Ferrari, but no doubt it will be considerably more expensive.
     
  5. f355spider

    f355spider F1 World Champ
    Owner Rossa Subscribed

    May 29, 2001
    18,054
    USA

    +1, I had this problem and the check valve was bad on my 328GTS
     
  6. maurice70

    maurice70 F1 Rookie

    Jan 25, 2004
    4,333
    Sydney
    Full Name:
    maurice T
    If you cant see any fluid leaking then I bet for sure you will find the fluid has leaked out of your master cylinder into the brake booster which if the diaprham has been bathing in brake fluid for the last six months will have to be reconditioned as well.You can get new aftermarket master cylinders from Superformance for around $US315+shipping.I dont think Ferrari sell them as they sell them complete with the booster.I think Trutlands has one
     
  7. tomberlin

    tomberlin Formula Junior
    Silver Subscribed

    Apr 9, 2005
    853
    Bethesda
    Full Name:
    tom berlin
    Booster trouble won't cause a soft pedal. The booster helps you push the pedal, and I can't imagine a situation that would cause excessive boost. If the pedal is soft with vacuum supplied, your leg should be strong enough to get it to the floor with the motor off. If fluid is leaking from the master into the booster, the level in the master should be low. It is possible, and likely from your description, that there is an internal leak in you master allowing it to not build up pressure while at the same time not leaking externally.
    I am cautious of DIY master rebuilds because the bore surface of the master is of critical importance.
    Cheers,
    Tom
    Would love to make it to the IOM one day for the bike races.
     
  8. FasterIsBetter

    FasterIsBetter F1 Veteran

    Jul 22, 2004
    5,856
    NoNJ/Jupiter FL
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    Steve W.
    Sounds like a problem with the brake booster. But you say you put in "synthetic" fluid. Is it synthetic or silicone? Exactly what fluid did you put in? I know several people who changed over to silicone fluids and did not properly clean the system before putting the silicone fluid in. That can cause all kinds of problems, as silicone (DOT5) is not compatible with standard brake fluids (DOT 3 & 4). Even if it was properly cleaned, silicone fluid can "gel" under severe braking situations, like taking the car on the track. Also, as it does not absorb water, moisture can pool in the system reducing the boiling point significantly. My rule of thumb -- never use silicone brake fluids.

    So, assuming you used DOT 3 or 4, and you've bled the system and still have the problem, I'd check the brake booster, and the vacuum line from the engine forward, and clean or replace the one-way valve near the engine to be sure you are holding a good vacuum on the system.

    One other thing -- are you missing any brake fluid? If so, check the seals, and look up under the dash and see if you are leaking in their. On some cars, that seal will let go and you don't see the fluid being pumped into the cockpit and running down under the carpets. Just a thought.
     
  9. Ken

    Ken F1 World Champ

    Oct 19, 2001
    16,078
    Arlington Heights IL
    Full Name:
    Kenneth
    +1

    If the boosters are bad the fluid level would drop as the engine would be sucking it in. The seals in the MC piston are letting fluid bypass them.

    Ken
     
  10. 2NA

    2NA F1 World Champ
    Consultant Owner Professional Ferrari Technician

    Dec 29, 2006
    18,221
    Twin Cities
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    Tim Keseluk
    I don't recommend synthetic brake fluid and NEVER use silicone!

    Castrol GTLMA DOT4 is what I would recommend once you get everything working again.
     
  11. tomberlin

    tomberlin Formula Junior
    Silver Subscribed

    Apr 9, 2005
    853
    Bethesda
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    tom berlin
    Don't mean to start a fuss, but he says the pedal is firm with the motor off, goes to the floor at idle. How can this be booster trouble? This tells me there is a fluid pressure problem that only becomes evident when vacuum is supplied to the booster. The booster only helps you push the pedal, it does not effect fluid pressure. Maybe if the booster was too large it would suck the pedal down, but you guys haven't explained why the car does not stop.
    Cheers,
    Tom
    I still want to see the IOM one day
     
  12. F308 MAN

    F308 MAN F1 Rookie

    Jan 19, 2004
    2,907
    Isle of Man
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    Dave S
    many, many thanks to you all.
    i am still pondering the options .... and also waiting to get the "sleeves rolled up" ... will start with the cheapest options !
    she has always enjoyed dot 5 brake fluid.
    no fluid loss or leaks apparent.
    tom ... checkout some pics in the gallery: www.manxmotorsportphotography.com
    thanks all, once again.
    cheers, david
     
  13. F308 MAN

    F308 MAN F1 Rookie

    Jan 19, 2004
    2,907
    Isle of Man
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    Dave S
    Hello all,
    Seals within the master cylinder is (apparently) where my problem lies.
    And, the existing brake fluid in the system is not as clear/clean as it should be.

    I am (as above) about to change all seals in the Calipers and Master Cylinder.
    .... and have a few questions for you kind and generous folk:
    i) I am to eventually use Castrol SRF brake fluid ... how can i fully flush and clean the metal brake lines ? .... will compressed air do the job ?
    ii) ... or should i replace all of the metal brake lines ?
    iii) Do i only need a master cylinder kit and a seal kit for the four calipers ?
    iv) will i need to split each caliper ? .... and are further seals involved in the caliper rebuils (other than the piston seals) ?
    v) Has anyone had any issues with Goodridge braided hoses ?
    vi) Has anyone done this before, and is it difficult ?
    vii) apart from "don't eat yellow snow", does anyone have any tips ?

    kindest regards,

    David
     
  14. FasterIsBetter

    FasterIsBetter F1 Veteran

    Jul 22, 2004
    5,856
    NoNJ/Jupiter FL
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    Steve W.
    David,

    I did my brakes last winter. Remember, they are Ate brake calipers, the same as late 70's/early 80 Porsches, so rebuild kits are cheap. I ended up sending mine out to a local shop for rebuild because I was short on time and had other things to be working on. Not expensive to have a shop that does brake caliper rebuilds do them. You don't need a "Ferrari" brake shop, any decent brake shop can do them for you.

    If you have been running DOT 5 (silicone, not "synthetic", fluid), you need to do more than blow the lines out. You need to flush them to use DOT 3/4 fluid. IIRC, you can flush them with alcohol and then blow them out to clear out all the silicone.

    Do you plan on racing your car? If not, don't waste your money on Castrol SRF. It is very expensive and only important if you are doing a lot of heavy track driving. If you are just doing some "track days", use something like Motul 600 or ATE Super Blue (or Amber). I use ATE Super Blue, which is a racing fluid but costs about the same as standard fluid in my Corvette, which I track regularly. If you are just driving the car on the street, not racing, then stick with Castrol LMA. It's all that you need. I use LMA in my Jaguar XKE and my 308. IMHO, short of a real race car, SRF is a waste of money.
     
  15. F308 MAN

    F308 MAN F1 Rookie

    Jan 19, 2004
    2,907
    Isle of Man
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    Dave S
    Thanks again, Steve,

    I have sent out a couple of enquiries to companies offerring caliper rebuilds.
    Although, to save cash, i think the DIY option may be preferred.

    If i were to flush with alcohol, should i drain all the fluid from the system and then refill the reservoir with alcohol (before dismantling anything) ? ... then i could "bleed" out the alcohol, sort of, under pressure ?

    I don't race the car but the brakes became very hot last summer .... 3.5k miles up and down alpine passes trying to keep up with the two lambos ahead of me !

    I may look at the motul 600, but would feel more confident with the SRF, sorry steve.

    Anybody else willing to "chip in" re the caliper rebuild questions/answers ?

    cheers,

    david
     
  16. Steve King

    Steve King F1 Rookie

    Feb 15, 2001
    4,367
    NY
    Caliper rebuilds are simple and straight forward. I would not split the calipers unless it is necessary. Just do a standard rebuild on the fronts and if your rears don't have froozen adjuster screws then you should be OK. I just rebuilt one of my rears and didn't redo the handbrake seals. The caliper seals run about $18 per wheel. I also would not run alcohol through the systen. Just plain brake fluid should do. Use normal method starting with furthest wheel from the drivers seat. Good luck
     
  17. F308 MAN

    F308 MAN F1 Rookie

    Jan 19, 2004
    2,907
    Isle of Man
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    Dave S
    thanks steve,
    i can buy the 8 caliper seals for less than £10 (GBP) so i think i will buy them and only use them if found necessary to split the calipers.

    did you not rebuild the handbrake seals on purpose ?

    does anyone know of a source for an exploded diagram of the front & rear brake calipers ?

    i may decide to replace all of the metal brake lines ... has anyone done this ? ... i have a small guage pipe bender and a flaring tool kit .... if not i will clean the old - i know this sounds daft, but i am certain there will be at least one rotten piece of metal pipe ... i could split this lengthways to determine the level of corrossion/crud inside the solid lines, and then make the decision.

    what is the best material for the metal brake lines ?

    i'm sorry to be a perpetual pain over this but we leave for the alps in 10 weeks, 1 day, 23 hours, 12 minutes and 17 seconds.
    i therefore wish to have all of my parts ready and waiting, the coffee machine primed, and spend a good long weekend in the garage ... hopefully with a result by the sunday night !

    cheers for now,

    david
     
  18. tbakowsky

    tbakowsky Two Time F1 World Champ
    Consultant Professional Ferrari Technician

    Sep 18, 2002
    20,021
    The Cold North
    Full Name:
    Tom
    With the engine off, pump up the brake pedal until firm. Now hold strong pedal pressure with your foot for a good 2 minutes. If the pedal starts to sink to the floor, you either have a leak somewhere in the system, or your brake master is leaking internally.

    Remove all 4 wheels. With the help of an assistant, have them hold heavy pressure on the brake pedal, and you go around the car and inspect for leaks at the calipers, lines, unions, etc. Look at the master cylinder mounting flange to the brake booster, closely. If you have a trail of wet brake fluid, then your master is leaking from the seals, get it replaced or rebuilt PROFESSIONALLY.
     
  19. F308 MAN

    F308 MAN F1 Rookie

    Jan 19, 2004
    2,907
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    Dave S
    hello howie,

    did all that and determined 'twas the master cylinder seals ... no visible leaks whatsoever.

    why emphasise "professional" on the mc rebuild ?

    i did manage to rebuild the engine about four years ago.

    many thanks,
    david
     
  20. tbakowsky

    tbakowsky Two Time F1 World Champ
    Consultant Professional Ferrari Technician

    Sep 18, 2002
    20,021
    The Cold North
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    Tom
    Mainly because the bores on the insides get pitted and the require either honing, or resleeving. You need to have the right stuff to do this job correctly. The rebuilders will also have all the correct equipment to pressure check the master to be sure it will hold pressure and maintain the pressure before installing it on the car. If anything goes wrong, you have recourse with the rebuilder.

    Please be safe and have a pro do the work, your dealing with brakes here, if they fail its not easy pull over and stop.
     
  21. F308 MAN

    F308 MAN F1 Rookie

    Jan 19, 2004
    2,907
    Isle of Man
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    Dave S

    i understand.

    but, could i simply dismantle and take a look inside the mc ? ... if per chance all is hunky dory inside, i just need to re-seal ... if not, off to the specialist with it !

    i found this on 90/10% copper nickel brake tubing:
    http://www.cda.org.uk/megab2/corr_rs/is49/default.htm
    is this the stuff i should use ?

    many thanks once again.

    cheers, david
     

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