stuck oil lines on oil cooler 308 | FerrariChat

stuck oil lines on oil cooler 308

Discussion in 'Technical Q&A' started by Martin308GTB, Aug 7, 2008.

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  1. Martin308GTB

    Martin308GTB F1 Rookie

    Jan 22, 2003
    4,259
    Black Forest Germany
    Full Name:
    Martin N.
    Hello from Germany,

    this evening I tried to loosen the oil lines on my oil cooler to replace one of my leaking lines. I struggled in vain, because the nuts didn't move at all. I held against with a second wrench, but the aluminium is so soft, I feared I will destroy the oil cooler.
    Is there any trick how to loosen the oil lines without damage to the oil cooler ?
    Any hints will be highly appreciated.

    Best Regards and thank you in advance

    Martin
     
  2. eurogt4

    eurogt4 Karting

    Apr 15, 2006
    243
    Sacramento, CA
    Full Name:
    Mike
    try some heat on the nut, plus some penatrating oil. Heat the fitting, spray with the oil, then heat again (the oil will probably flame up for a few seconds). Try that a few times. On reassembly, I usually put some anti-sieze on the threads.
     
  3. bill brooks

    bill brooks F1 Veteran
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    Jul 30, 2007
    6,050
    waynesburg,pa
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    bill brooks
    did you saturate the area with pb3 or similar release agent?
    you know all too well how aluminum joints have an affinity for each other.
    if that doesn't work by itself, try a hairdryer and reapplication of pb3.
    sorry you're missing a nice driving summer.
     
  4. Artvonne

    Artvonne F1 Veteran

    Oct 29, 2004
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    I had one stuck pretty hard, I ended up removing the entire cooler so I could clamp it in a vice between some wood. In the end I ended up heating the nut with the torch using a small tip, and even then it was hard to crack and turned off hard all the way. If I didnt know better I thought someone used thread lock on it.
     
  5. Peter

    Peter F1 Veteran
    Owner

    Dec 21, 2000
    6,440
    B.C., Canada
    The same thing happened to me too and I ended up doing exactly as you did.

    Must have been the same worker who put the coolers on our cars ;)
     
  6. Peter

    Peter F1 Veteran
    Owner

    Dec 21, 2000
    6,440
    B.C., Canada
    Martin, please be careful when applying heat from a torch to the fittings. You do not want to put too much as you may de-braze the fitting off of the cooler!

    Apply heat for a very short period, spray the area with a quick shot of penetrating oil (and also direct the oil spray to the exposed area of the fitting threads) and repeat if necessary. The heating/quenching cycles can be enough for any mechanical bond between the parts to break free (but not enough to change the physical properties of the metals in question, unless the steel hose fittings start changing colour and begin to glow... That's too hot!).
     
  7. Artvonne

    Artvonne F1 Veteran

    Oct 29, 2004
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    Peter makes a good point. I wrapped a soaking wet rag around the end of the cooler under the nut. But in any case you most certainly want to keep heat to a minimum and as localised as possible.

    I cant for the life of me understand how anyone could be so dumb as to put thread lock on a hydraulic line fitting, but the level of hack repair work being seen on these cars shows no level of incompitance that cant be reached when taking these cars to be repaired. As bad as it is, and as much as I am appaled each time the bar is lowered a little further, I have now become of the mind we still have not seen the worst. We should start a thread on hack jobs, lol.
     
  8. Martin308GTB

    Martin308GTB F1 Rookie

    Jan 22, 2003
    4,259
    Black Forest Germany
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    Martin N.
    Hello all,

    thanks a lot so far for all your comments. I have decided - though I would have preferred to do this job over the winter - to replace all three of my oil lines. It's a drysump car - therefore three. After some research I have found a hydraulics workshop who will make new lines for me.
    Today I have removed the suction line from the oil tank to the pump. Tomorrow I will remove the oil cooler while the two lines - one from the scavenge pump and the other to the oil tank - remain installed. Then I will try again to loosen the oil cooler fittings on the workbench and in the vise.
    Recently I had started a thread about drysump oil lines and hoped, that the damp spot would remain a damp spot through the next three months. But unfortunately after a 150 mls./hr. drive at 32 centigrade ambient temperature the other day, I arrived at home and found that oil line dripping.

    Best Regards

    Martin
     
  9. Artvonne

    Artvonne F1 Veteran

    Oct 29, 2004
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    Paul
    Martin. I dont know if you seen what I have written, but all the lines I own (three sets) and all the ones ive seen, have re-useable ends. The barrel end unscrews out of the end fitting, and the hose comes out of the barrel. Unless you have a need to spend $$$$ you might look into this.
     
  10. Martin308GTB

    Martin308GTB F1 Rookie

    Jan 22, 2003
    4,259
    Black Forest Germany
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    Martin N.
    Thanks Paul, I checked this, but the fittings on my drysump lines are different. They are normal press fittings, but all are very loose. Even those, which didn't leak yet I can easily turn by hand inside the hose.
    Yesterday I succeeded in removing the lines from the oil cooler. But that was hard. I tried the heat cycle method several times but no avail. Then I soaked the threads overnight in the most aggressive penetrating oil available over here. Better said; it's no oil. It's some nasty stuff which immediately makes your skin feel itchy, when you catch a drop. And it immediately dissolves any paint. I always stock one spray can for tasks like such. It always solves the hardest problems with stuck threads and similar corrosion problems .

    Today I have sent my oil lines to my hydraulics workshop and we will discuss an optimal solution. Maybe new metric genuine fittings together with modern PTFE hose, or maybe the Aeroquip variant.

    Best Regards from Germany

    Martin
     
  11. Artvonne

    Artvonne F1 Veteran

    Oct 29, 2004
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    I dont know what yours look like, but the 3 pairs I have which make up 12 ends in total, all look like pressed or crimped hydraulic fittings. There are no spanner flats or anything "nut like" about them to see they come apart, and the end where the hose goes in looks like a smooth barrel. But all the ends threaded out of the barrel with fine thread, and all except a couple were loose. If they put these type of fittings on a US wet sump car, I cant imagine why the euro dry sumps dont use them. If your ends look simular, you probably would have to turn the ends 3 or 4 turns or more to see them screwing out.
     
  12. carb308gtb

    carb308gtb Karting

    Oct 20, 2006
    188
    Svezia
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    Patrik
    Hi Martin

    I have a drysump also, I use the old fittings and pressed new hoses to them.
    But with one connection to the oil cooler I had to use a Dremmel to cut the nut, so I welded that one.

    It was about 80 euro for new hoses.

    Good luck
    /Patrik
     
  13. tbakowsky

    tbakowsky F1 World Champ
    Consultant Professional Ferrari Technician

    Sep 18, 2002
    19,949
    The Cold North
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    Tom
    Order a new cooler. You'll find the threads on the cooler will strip out during the removal of the lines. I have had to do this 3 times this year so far on various customers Ferrari's. I'm thinking about keeping oil coolers as an in stock item.
     
  14. thecarreaper

    thecarreaper F1 World Champ
    Silver Subscribed

    Sep 30, 2003
    18,065
    Savannah
    look for any place that rebuilds aircraft oil coolers for recip aircraft. save the old coolers and have them restored, and sell them.
     
  15. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
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    Normal situation. The factory installed the lines so tight on the coolers it just was not possible to remove them without destroying either the fitting or the cooler. Back in the old days when the parts were cheap we just decided which part we really wanted to keep and cut the other off. We tried everthing, there was just no way to get the line off without terminal damage to the cooler. These days the hoses are so expensive I would sacrifice the cooler.
     
  16. Artvonne

    Artvonne F1 Veteran

    Oct 29, 2004
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    WTF? I guess I should consider myself lucky I got both of mine off then. Any idea why they put them on so damned tight? I see white residue on the threads that looks like some type of bonding agent like thread lock. Its white in color, but I have seen old red loctite turn white when its unthreaded but I dont what this stuff is/was.

    Welcome back by the way, your perspective has been sorely missed, even when directed at me :)

    On another note, did you have luck reusing the old fittings, or was it a PITA? Or didnt you bother?
     
  17. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
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    Yours may not have been original but the coolers did come with some white coating on the fittings. I do not believe it was a thread locker or sealer but maybe an anti corrosion coating.

    When possible we reused fittings because they just were not available in this country then. As you know all aviation required AN and aircraft shops were the only ones making hoses and stocking fittings.

    The hoses have gotten so stupid expensive I have on a few occasions used comercially available coolers and AN fittings but have been very dissatisfied by availability of suitable fittings and coolers with the desired flow capacity/size.
     
  18. Peter

    Peter F1 Veteran
    Owner

    Dec 21, 2000
    6,440
    B.C., Canada
    I noticed a white, powdery substance left on the threads of the cooler, but back then, I thought it was corrosion...

    You don't have to tell me about these fittings. When the original lower hose started to leak, I decided to replace both and used a hydraulic hose builder that worked with a company we dealt with where I work.

    The female, nut fittings were a DIN type ("Light Series" if memory serves me correct) and were not that hard to get, but the banjo fittings... 8 weeks!

    It worked great for three years but then these new hoses started to leak, so I took them off and when I cut the ferrules off and pulled the hose off, I found the nipples were squished to half their diameter... Friggin' hose builder over-crimped the ferrules!

    I was so pissed off at that point and then on top of that, the oil cooler leaked for a second time, I decided to ditch the entire system, installed a B&M cooler, custom-made my own duct and went with field-rebuildable AN hose fittings so I could make my own hoses! No problems or leaks since!
     
  19. Martin308GTB

    Martin308GTB F1 Rookie

    Jan 22, 2003
    4,259
    Black Forest Germany
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    Martin N.
    Hello all,

    it took a while to get back to this subject, because a lot of those folks, who will make my new oil lines are / were in their summer holidays.
    But this week we discussed, what we will do. After a first inspection, the workshop thought about reusing the old fittings together with Aeroquip FP performance hose. But after cutting off the old hose they saw, that the fittings are not compatible with this hose. Therefore I now opted for modern steel braided PTFE high pressure / high temperature hydraulic hose. It's the best one can get nowadays and not much more expensive than the Aeroquip hose.
    And it avoids any pitfalls regarding bending radius and vacuum, regading the suction line. There are many hydraulic hoses out there, but some of them are so stiff, that one cannot achieve the necessary bending radii. These modern PTFE hoses you can wind around your fingers :)

    Talking about the oil cooler. I will probably install a new cooler, because I have one in stock since three years. Back then I discovered, that the company, who supplies the retrofit cooler to Ferrari UK is located just 30 mls. distant from my home :)
    Maybe I could use the old cooler, because I have neither stripped the threads, nor caused any visible distortion while undoing this dreaded lower connection. But I had to apply so much force, that I simply don't trust it any more.

    When I have the new lines I will post some pictures here.

    Best Regards from Germany

    Martin
     
  20. enzo52

    enzo52 Karting

    Aug 14, 2008
    131
    France, Paris
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    Depensadie Seraphin
    Hi, Martin

    In case you dont find a solution,...
    Some months ago I did changed my oillines on the Mondial. I hat new ones maked by :
    Thyco in Lanklaar/Dilsen in Belguim. There phone +32 89 798482. Its near the German border about 10 km nord to Maastricht.
    They are mecanics who are repairing mostly machines and hydrolics. Ask for the "magazijnier" with the Ferrari. He ownes a Mondial T....the price whas about 30 euro for 2 lines, with new fittings.

    Enzo52
     
  21. Martin308GTB

    Martin308GTB F1 Rookie

    Jan 22, 2003
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    Martin N.
    #21 Martin308GTB, Sep 8, 2008
    Last edited by a moderator: Sep 7, 2017
    Hello from Germany,

    last week I got my new drysump oil lines and installed them over the weekend. Since the Aeroquip FP hose was not compatible with the old fittings we wanted to reuse, we now ended up with aviation hose. They are PTFE, steel braided and glass reinforced. Installation was without any problems. This stuff is so flexible and my biggest concern - the required bending radii - was unnecessary.
    Only problem; it was NOT cheap.

    I also installed my new oil cooler I had in stock since 4 years.

    Best Regards from Germany

    Martin
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  22. BigTex

    BigTex Seven Time F1 World Champ
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    Dec 6, 2002
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    Bubba
    THAT should last you a good, long time! :D :D

    Congrats on getting it all back together!

    A happy ending to the story.
     
  23. Martin308GTB

    Martin308GTB F1 Rookie

    Jan 22, 2003
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    Martin N.
    THANKS !!

    Best Regards from Germany

    Martin
     

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