Testarossa 88 not cranking when hot | FerrariChat

Testarossa 88 not cranking when hot

Discussion in 'Boxers/TR/M' started by ferralc, Oct 6, 2024.

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  1. ferralc

    ferralc Formula 3
    Owner

    Sep 2, 2010
    2,153
    San Diego CA
    Full Name:
    Fernando
    Hello, yesterday I went to a place with 100+ F weather the car didn’t crank at all at first try, second attempt fired up right away, later it did it another time.
    This morning car started right away
    I have never had a non cranking issue, I used to have a cranking not starting issue that was fixed by my mechanic with some wiring to the tachonetric relay.
    I read multiple threads about starter, solenoid and relay fixes.
    I just want to make sure I attack this very intermittent problem by pinpointing the issue before start replacing parts (WAI 66-9131 or ZM-576 are the latest correct solenoid replacements AFAIK)
    I checked my solenoid and I have the original one so maybe it is starting to fail?
    For example in this thread post 7 Steve M mentioned “First thing to confirm/deny is if the dash gauges and lights all seem to work OK when the non-start happens”
    https://www.ferrarichat.com/forum/threads/ace-electric.106848/

    Problem is this only happened in a weather I rarely experience and where I live (colder weather) the car starts right away so replicating it would be complicated.
    I would like to start the troubleshooting as a preemptive measure, in case any component is beginning to fail (most likely solenoid is the culprit for what I have read), and I prefer (if possible ) not to add a relay as I enter my car in concourses.
    Thank you very much for your help.




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  2. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
    37,082
    Cowboy Capitol of the World
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    Brian Crall
    The solenoid requires a lot of power when hot. The harness connector under the coolant tank uses a small round pin connector for a large gauge wire to feed it and that connection is very problematic. I just bypass it and put in a 1/4 spade connector far more capable of handling that current. It can be hidden under the coolant tank. It is the large white wire in the square connector. There are other possibilities but in my experience that solves most of the issues.
     
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  3. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
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    30°30'40" N 97°35'41" W (Texas)
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    Steve Magnusson
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  4. ferralc

    ferralc Formula 3
    Owner

    Sep 2, 2010
    2,153
    San Diego CA
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    Fernando
    Thanks to Brian and Steve for both replies.
    Yes I’ve read all those threads (or most of them) prior to creating a new one. I can see that bypassing and adding the spade connector to the white cable under the expansion tank and also jumping W and Y at the fuse relay panel helps fixing weak connections, but that would not rule out if the solenoid is acting up or if the problem is actually at one of the connections.

    If I want to pinpoint where the weakest link is and where the voltage actually drops what would be the game plan?
    like start at W then Y then C11 white connector then 50 terminal solenoid?? Something like that?

    I assume if voltage is always the same (or almost) through all the chain of command feed then the culprit would be the solenoid??

    Steve mentioned 50 terminal at the solenoid should get at least 8-9V minimum and if it does then the problem is the solenoid.

    and also should I disconnect the fuel pump relays while doing this connection points voltage tests to avoid unnecessary startups ??

    as I said I am just trying to pinpoint the issue that is not really affecting me much as I rarely drive the car to extreme weather places.
    Thanks
     
  5. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
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    Steve Magnusson
    Do I need to retype that? ;) The "problem" will be that this is often a "it's most often 12V and everything starts fine" or "it's sometimes 0V and nothing happens" (rather than being a consistently low voltage that you can easily track down). But no harm making the measurements and you might get lucky.

    Yes, that would be best if you are just doing a lot of repeated restart attempts looking at various voltages in the solenoid chain. Even if your solenoid is good, or if your solenoid is bad and you replace it, improving the w, y, and C11 connections is just good insurance against future problems IMO.
     
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  6. ferralc

    ferralc Formula 3
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    Sep 2, 2010
    2,153
    San Diego CA
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    Fernando
    thanks for your response, I checked my fuse panel and it seems my former mechanic was reading your posts because it seems I already have that jumper mod, so I guess my next step is to do the C11 mod Brian suggested.
    Is there a way to test the solenoid to rule it out??
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  7. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
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    Steve Magnusson
    #7 Steve Magnusson, Oct 6, 2024
    Last edited: Oct 6, 2024
    Eeeek! I give that a 2 out of 10 (and it might be the problem) -- a bunch of crimp butt splices (or are those those super low-temp solder things?), and I can't even follow who is connect to what nor why there are many different gauge and color wires! Please improve that...

    PS If those small gauge brown wires are for the fuel pumps = they are way too small (I can see one of the large beige fuel pump wires in the y connector has been cut off).

    PPS Scotch-locks! Double eeeeeek!
     
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  8. ferralc

    ferralc Formula 3
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    Sep 2, 2010
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    Fernando
    yes it doesn’t look pretty!! But it has been working well for so many years, until yesterday in a very “hot” situation (pun intended).
    Here’s better pictures to show you what’s connected to what.
    Regarding the fuel pump wire being cut off, I remember he connected them from behind because the white connectors were burnt or something like that, so the smaller gauge brown wires are not for the fuel pumps.
    But yes I agree, not the cleanest fix ever

    Sorry to ask you again but I really want to know if there’s an easy way to test the solenoid to rule it out, regardless if I improve the connection at C11 and fix this wiring mess, that most certainly I will do to prevent future issues.



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  9. 66MK

    66MK Karting

    Nov 1, 2020
    201
    UK
    Full Name:
    Mark
    For me it was the relay board and like most people, I changed everything else first!! Got mine from Jenni Helms at Scuderia Ferrari and she was a delight. Problem solved.
     
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  10. turbo-joe

    turbo-joe F1 Veteran

    Apr 6, 2008
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    romano schwabel
    to test the solenoid at that time it is not cranking you may jump from the big plus wire coming from the battery to the solenoid ( 30 ) to the connector 50 at the solenoid. when then cranking normaly the solenoid is ok
     
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  11. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Jan 11, 2001
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    Already stated it -- if the voltage on terminal 50 at the solenoid is > 8~9V and the solenoid doesn't engage = bad (but this can be hard to detect if the trouble is a micro-crack in the solenoid winding that sometimes the voltage can jump over and sometimes it can't). romano also gave a good suggestion, but that puts a very strong +12V on terminal 50. IMO, spending a couple of hours investigating this (and still not being sure it is OK even if it tests OK) is more hassle/time cost than just buying a new WAI solenoid to eliminate the (old) solenoid as the problem.
     
  12. EDoug

    EDoug Formula Junior

    Apr 19, 2005
    266
    Southern Florida
    Fernando, the C11 connector fix under the coolant expansion tank is a no brainer as Brian has repeatedly told our community. Below are a few pics of how I paralleled this large white wire connection and kept the original connection. You can see the 14 of 15 small gauge wires in the harness bundle, whereas the white wire is large gauge through the same small pin as the other 14. I soldered in the same heavy gauge wire and shrink wrap in doing so on both sides of the connection. EDoug

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  13. ferralc

    ferralc Formula 3
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    Sep 2, 2010
    2,153
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    Fernando
    #13 ferralc, Oct 7, 2024
    Last edited: Oct 7, 2024
    Thanks to everybody
    Just to add to this “beating the dead horse” thread and in order to contribute something to the numerous threads about the solenoid and how to find the right part.
    I called WAI Global and as stated in other forums the right part is WAI 66-9131 but they don’t sell to the public.
    Then I called ZM US office and the person confirmed the right part number to replace BOSCH 0331-303022 is indeed ZM 576.
    I asked them for a distributor that could sell to the public and they told me Romaine Electric in WA
    https://www.romaineelectric.com/page4.html
    called them and they told me they had a location right here in San Diego CA so I called them and luckily they had one in stock.
    They just stock it under a different part number SSBO-765 (price $40 out the door)
    So I got the new solenoid and I will replace it if after performing the C11 mod Brian suggested I still get hot starting issues, if not I will put if for sale here.
    Hopefully this information is helpful, I read numerous threads before posting and it seems this one got all the right information from the experts. Thanks to everybody
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  14. turbo-joe

    turbo-joe F1 Veteran

    Apr 6, 2008
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    romano schwabel
    picture from the relay would be great, not the package
     
  15. ferralc

    ferralc Formula 3
    Owner

    Sep 2, 2010
    2,153
    San Diego CA
    Full Name:
    Fernando
    turbo-joe likes this.
  16. ferralc

    ferralc Formula 3
    Owner

    Sep 2, 2010
    2,153
    San Diego CA
    Full Name:
    Fernando

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