Testarossa caliper assembly bolt torque | FerrariChat

Testarossa caliper assembly bolt torque

Discussion in 'Boxers/TR/M' started by amp44444, Nov 3, 2014.

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  1. amp44444

    amp44444 Rookie

    Oct 4, 2014
    9
    newport beach, ca
    Full Name:
    alan paladino
    Does anyone know the proper torque for the caliper assembly bolts which hold the halves of the Testarossa front brake calipers together?
     
  2. Melvok

    Melvok F1 World Champ
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    Jul 25, 2008
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    Amersfoort, The Netherlands, Europe.
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    Mel
    Hi new F friend,

    CAn you please take some time to introduce yourself here ? F.i. where do you live (I myself in Holland/Europe) and what cat you are talking about ?

    Do NOT open the calipers ! You may not be able to obtain the rieght parts ... and will be stuck then !
     
  3. turbo-joe

    turbo-joe F1 Veteran

    Apr 6, 2008
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    romano schwabel
    AAA +++
     
  4. godabitibi

    godabitibi F1 Veteran

    Jan 11, 2012
    6,329
    Papineauville, Quebec
    Full Name:
    Claude Laforest
    Why? The seal kits are listed by Superformance! I did my rear ones on the 308 some years ago with their kits and it worked.
     
  5. turbo-joe

    turbo-joe F1 Veteran

    Apr 6, 2008
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    romano schwabel
    the calipers are ATE?
    if so from ATE officially you can get no sealing rings for between the 2 halfs of calipers. only the sealing ring for the piston and the dust sealing for the piston.

    where you found the the seal kits at performance???
    I see only the numbers 95691531 ( front ) and 95691532 ( rear ), but those are not the seal between the 2 halfs of calipers
     
  6. godabitibi

    godabitibi F1 Veteran

    Jan 11, 2012
    6,329
    Papineauville, Quebec
    Full Name:
    Claude Laforest
    Go down in the list and you'll see, I don't know why but the're listed in the hand brake parts.

    Rubber seals
    (PRICE FOR EACH SEAL)
    Seals between both halves calliper 24606175
    £1.65
     
  7. turbo-joe

    turbo-joe F1 Veteran

    Apr 6, 2008
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    romano schwabel
    WOW
    thanks for this info ! ! !
    I´m looking long time for this :) :) :)
     
  8. Melvok

    Melvok F1 World Champ
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    Jul 25, 2008
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    Solved a big problem .... :)
     
  9. 302Tim

    302Tim Formula 3

    Jul 2, 2011
    1,182
    Northern California
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    Tim
    To the OP: doesn't take long for a thread to go sideways here--yes, please fill out your profile or you won't hear the end of it--for a question like this, it helps to know year and/or model as the TR had different brakes than the 512TR and F512M.

    To your question though, there is no torque listed in the Workshop Manual (WSM) in the brakes (G) or torque sections (M) so use your best judgement. Your front calipers are made by Teves or ATE (same company) and are type 2M4-42. You may find a torque elsewhere on the net as ATE was used by other Euro cars (MB and maybe Porsche?). If you don't find a torque you can look up a generic torque for that size bolt ("screw" in F terminology). I have not rebuilt mine but calipers are generally pretty stout and can take a good amount of torque.

    On the Testarossa ATE added a "spacer" between the halves to set the correct width to match the thickness of the rotor. On each side of the spacer there is a small "O" ring used for sealing the spacer (4 per caliper). These O-rings don't generally come in caliper rebuild kits, thus the discussion above of where to source (Ferrari does not list a PN in their Spare Parts Catalogue (SPC).

    There are old threads discussing but Ferrari switched to Brembo calipers on the 512TR & F512M, but list ATE on early 512TRs, I don't think we ever nailed down the production break-in (may have been from car#1 and the SPC was not correct--Ferrari wasn't too solid on documentation).

    Go to All Ferraris to download a WSM and SPC .PDF file, you will need them.
     
  10. 302Tim

    302Tim Formula 3

    Jul 2, 2011
    1,182
    Northern California
    Full Name:
    Tim
    A couple other points: 1) if you do find a torque, please post it here for future reference, 2) if the torque is pretty high, I recommend using a new high-quality Torx bit and removing the factory-applied gray primer paint and/or owner applied topcoat paint from the Torx recesses before torquing or you may slip/cause damage.

    Let us know how it works out, and tell us more/post photos of your TR when you get a chance--fix the brakes first!!
     
  11. Melvok

    Melvok F1 World Champ
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    Q: WHY do you want to OPEN the calipers ...e.g. is there a REASON to do so or not ?
     
  12. 302Tim

    302Tim Formula 3

    Jul 2, 2011
    1,182
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    Tim
    When I do mine the reason will be to thoroughly clean then re-plate all three pieces (for restoration). If just doing a brake "job" (pad replacement) there is no need, and if doing a caliper refurbishment (without plating) I could also understand someone not replacing the o-rings as they aren't exposed to the environment like the other rubber components nor is there any movement (causing wear) of anything through that seal. If it was me though, I would still replace them if going that far--then every seal has been refurbished with new parts and I can perform a very thorough cleaning.

    I don't think it's a big problem on a Testarossa, the only issue seems to come when someone fully disassembles and then realizes their rebuild kit does not include the o-rings. Not a big deal, just requires research & planning--I don't attempt any repair without thoroughly researching previous threads on this forum.

    I am assuming the pistons can be removed without splitting the calipers.
     
  13. amp44444

    amp44444 Rookie

    Oct 4, 2014
    9
    newport beach, ca
    Full Name:
    alan paladino
    Thanks for the inputs, guys.

    In response to the cautions about disassembling the caliper: I had already taken it apart prior to my original post (don't bother reading the following long-winded tale unless your curious why). One of the mounting pads on my left front caliper broke when the other pad's bolt backed out and fell off. The mounting pads are on the inner half. I bought a used replacement caliper and installed it but when getting ready to bleed the system, noticed that one of the bleeder screws was bent to the point that it was impossible to get a wrench on it. While trying to straighten it, it broke off. While trying to remove the remaining portion my easy-out broke off jammed inside the screw. The bleeder screws are on the outer half of the caliper. The simplest solution was to mate the intact inner half of the replacement caliper with good mounting pads to the still intact outer half of my old caliper with good bleeder screws. Upon checking the old seal rings they were still soft and pliable with no signs of deterioration (fortunately). Had no luck finding torque specs for the caliper assembly bolts (even tried ATE at: [email protected] but their tech support guy didn't have this info) so I just snugged them up an appropriate amount for this size bolt by feel.

    In response to "Introduce yourself", My name is Al, my car is a red 1990 Testarossa, and I live in Southern California.
     
  14. 302Tim

    302Tim Formula 3

    Jul 2, 2011
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    #14 302Tim, Nov 8, 2014
    Last edited by a moderator: Sep 7, 2017
    Welcome to the forum Al. Your brake job sounds like a typical project for me--anything that can go wrong usually does. I like your solution though, good thinking. Hopefully you looked it up but there is a torque for mounting the calipers to the hubs--10Kgm or ~72 ft/lb. Locktite may be a good idea too so you don't have a repeat of your original problem.

    If you care about originality your calipers were originally gold zinc plated. The bolts that secure the caliper to the hub were also gold zinc plated and had some gloss yellow paint hastily brushed on at the factory to indicate the bolts were torqued (you'll notice this practice all over your car). The hardware holding the caliper halves together had a medium gray paint also hastily brush-applied over the bolt heads and nuts to prevent corrosion.

    Photo on left is front caliper, original plating, new gray paint. Photo on right is rear caliper, original plating, original gray, new yellow paint.

    Don't forget to post some photos of your car when you can, and give us a shout when you need more help.
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  15. LRacine

    LRacine Rookie

    Aug 5, 2014
    28
    Florida & NY
    302Tim thanks for the story behind the yellow paint... I was wondering about that..
     
  16. amp44444

    amp44444 Rookie

    Oct 4, 2014
    9
    newport beach, ca
    Full Name:
    alan paladino
    Tried to contact Superformance to buy the seals which go between the caliper halves and the spacer block which goes between them, but was not able to find the correct Superformance. Do you have a web site, location or phone number for them?
     

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