Testing Cold Start Valve | Page 3 | FerrariChat

Testing Cold Start Valve

Discussion in 'Mondial' started by hnichols, Mar 3, 2021.

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  1. hnichols

    hnichols Karting

    Apr 15, 2020
    191
    Chicago IL
    Full Name:
    Hugh Nicholson
    Many thanks to both of you for your guidance here--really appreciate it!

    So I did Steve's test of voltage of the #9 fuse contacts on cranking: no voltage on either contact. Next step is locating the white wire in the Y connector and testing that ...

    Unrelated, but I believe I located the cause of my lighting woes -- a broken solder joint on the stalk. That should take the fuse box out of the equation for that problem; with luck the cold start issue is also located elsewhere. So my fuse box lives another day, so to speak, before I start thinking about investing in one of Guido's units.


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  2. theunissenguido

    theunissenguido Formula 3
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    Jan 21, 2004
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    Guido
    Here you have a picture of all the wires colorcodes on mondial (euro) fuseboard. White wire on Y.....right lower horizontal white plug.....3e wire from left.
     

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  3. hnichols

    hnichols Karting

    Apr 15, 2020
    191
    Chicago IL
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    Hugh Nicholson
    Thanks for the images, Guido -- very helpful.

    The Y connector is a little hard to access. I'm very leery about upsetting the delicate wiring -- don't want to create additional problems. Anyway, from just eyeballing the contacts after unplugging the y plug and tugging gently on the white Y3 wire, nothing seems to be obviously awry. I'm not sure I can stick a probe in there to test the voltage on start up, though. I'm wondering if there's an accessible connector further up the food chain where I can check the voltage. On the diagram I posted, the next stop would be the C10 connector, which is for the ABS unit. Here is where the diagram doesn't help me, b/c my car is an '87 w/o ABS.
     

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  4. theunissenguido

    theunissenguido Formula 3
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    Jan 21, 2004
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    I dont know what tester you use, but normaly on the end of your test wire is a sharp point. This you can press into the plastic isolation of that white wire and get in touch with the copper inside. It will not harm the wire.
     
  5. hnichols

    hnichols Karting

    Apr 15, 2020
    191
    Chicago IL
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    Hugh Nicholson
    OK, tested the voltage at the white Y3 wire both with a test light which has a sharp point and a multimeter which has a thin probe -- no voltage (insignificant readings like 0.03 V). I can't know for sure whether the probes came into contact with the copper wire because I couldn't see anything, but I would think that if there were 12V there I would have been some reading. So I take the negative reading provisionally.
     
  6. theunissenguido

    theunissenguido Formula 3
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    Jan 21, 2004
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    That white wire going to Y3 from the starter switch.....has the same white wire that goes to your starter motor. They are connected at the switch. So, if you start your car without problems, means there is current going to your starter. No current at Y3 means you have a problem between starter switch and fuseboard.
     
  7. hnichols

    hnichols Karting

    Apr 15, 2020
    191
    Chicago IL
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    Hugh Nicholson
    Yes, that makes sense. But here I need the correct wiring diagram for my car, b/c the diagram for the euro (or RoW) versions traces that wire back to the ABS connector and from there to the connector for the internal temperature control unit before going to the #50 terminal of the starter switch. I'd like to know where it does on the pre-ABS US version cars.

    But maybe I could look at the connections at the starter switch and measure the voltage at the 50 terminal. I have to see if it's visible from under the dash -- or whether I have to remove the switch ...
     
  8. hnichols

    hnichols Karting

    Apr 15, 2020
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    Chicago IL
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    Hugh Nicholson
    I got a hold of the right wiring diagram (courtesy of Mike [2cam] on the site), and it confirms exactly what you're saying. Gven that that wire runs directly to the switch, and the switch works, it would seem to leave me with two possibilities: either there is a break in the wire or it's not properly connected to terminal #50 at the starter switch.

    So to check, it seems I'll have to take apart the steering column to access the contacts on the ignition switch. Or is that connector accessible under the dash?
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  9. theunissenguido

    theunissenguido Formula 3
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    Jan 21, 2004
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  10. hnichols

    hnichols Karting

    Apr 15, 2020
    191
    Chicago IL
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    Hugh Nicholson
    Guido, your photo shows the connections directly to the starter switch, no? I don't think that the dark green insulation tube that contains the various wires on mine is detachable at the switch itself (?).

    I did unplug the connector switch under the dash, looking for the white wires that run to the Y3 connector on the fusebox and the starter motor. What do you think of the two white wires braided together with black electrical tape (please see photo). There's no white wires coming from the output side (female plugs) of the white connector -- there are two red, two blue/red, two yellow, and one blue, but no white. Could one of those be the Y3 wire? That would explain why the cold start circuit isn't activated. On the other hand, accdg. to the wiring diagram there should be a white wire to the starter motor, but there isn't. One of the other wires is doing that, presumably. Maybe somebody did some rewiring, or that's how it's supposed to be?
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  11. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Jan 11, 2001
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    Definitely. Could also be that they replaced the ignition switch with something from another car. Are the two white wires just hooked to themselves, or is there a third wire connected to them? Or even possible they aren't connected together, and are just taped off -- you might want to untape and inspect. At least you've certainly found something that needs to be investigated and straightened out.
     
  12. theunissenguido

    theunissenguido Formula 3
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    I think idem...those white wires are those that are going to the starter and Y3 for sure....can you test if 1 of those 2 are going to y3...
     
  13. hnichols

    hnichols Karting

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    Hugh Nicholson
    #63 hnichols, Aug 7, 2021
    Last edited: Aug 7, 2021
    So I confirmed that one of those dangling wires is indeed the Y3 wire by doing a continuity test.

    As you can see, they're connected to the same plug that originally was plugged into the female connector to the ignition switch. If I've kept everything straight in my diagram, it was replaced by the green (V) wire, which presumably runs to the C3 connector on the left side of the engine compartment (I haven't confirmed that, b/c I'd have to jack the car up and remove the wheelwell cover).

    So I have finally identified the cause of my cold start problem. The two questions remaining are (1) can I somehow reconnect the white wires without messing with the green wire to the starter motor? (I presume wires can simply be pulled (carefully, of course) out of the white plastic connector); and (2) why would someone have disconnected those wires in the first place? Maybe they had good reason to.

    I took a picture of the starter switch to check Steve's conjecture. It looks like the Oem Ferrari starter switch. I also went through the records I have for the car to see any mention of it. Unfortunately I have a gap in the records from '90-'98, so this electrical job presumably took place then. It's interesting that the previous owner had the Ferrari authorized shop look at the cold start system in Feb. 2016 when he had it in for other stuff. They said that the system checked out fine. A few months later (July '16) he brought it to another shop, which replaced the CSV, citing an "erratic spray pattern." I think that this was just low hanging fruit -- easy to replace. Even though the shop said that the system was OK, the owner brings it back a month later. Then they replaced the TTS, citing an "erratic" reading. Looks like they were just throwing parts at the problem; I doubt either of those parts were defective. Then again, I installed a new TTS myself, so I'm guilty of the same way of thinking.


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  14. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Jan 11, 2001
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    I don't quite follow how your starter could be working with the terminal with the two white wires connected to nothing, but ensuring that the white wire going to the y connector is connected to the ignition switch terminal 50 is the functional requirement (the other white wire would normally go to the starter solenoid terminal 50, but you must have something else doing that, and who knows where the other end of this other white wire is going now ;)).
     
  15. hnichols

    hnichols Karting

    Apr 15, 2020
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    Hugh Nicholson
    Yeah, it may be that something happened to the white wire on the other end -- maybe it got damaged when someone was doing something on the left side of the engine, and they just ran a new wire from the C3 connector to this connector under the dash.

    I'm wondering if I can splice the Y3 wire to the wire now occupying its spot in the connector -- I think the green one. I wonder if I can simply I pull the green wire from the connector, and then solder the Y3 wire to its plug, and then reinsert them?
     
  16. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Jan 11, 2001
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    Steve Magnusson
    If the green wire is a signal that goes +12V only when the ignition switch is in Pos III (i.e., it is connected to terminal 50 of the ignition switch) = yes
     
  17. hnichols

    hnichols Karting

    Apr 15, 2020
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    Hugh Nicholson
    Dumb question probably, but how do I extract the plug from the connector (please see photos)? I had hoped that I could just pop the green wire out of the plastic connector, but the wire pulled away leaving the metal plug lodged in there. Any ideas?

    Somehow I knew this would be difficult. I really don't like mangling stuff ...
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  18. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Jan 11, 2001
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    30°30'40" N 97°35'41" W (Texas)
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    Steve Magnusson
    #68 Steve Magnusson, Aug 9, 2021
    Last edited: Aug 9, 2021
    There is a small metal "tang" or "tab" on the metal terminal that needs to be bent inward. There is a small rectangular opening on the front side of the connector for each terminal (not the side with the wires) where you insert a small screwdriver to bend this metal tab inward -- then the metal terminal can be withdrawn in the direction of the wires. Of course, you need to rebend this tab outward again before reinserting the metal terminal into the plastic housing. This is not the exact same type of metal terminal, but the tang/tab feature is the same:

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  19. hnichols

    hnichols Karting

    Apr 15, 2020
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    Hugh Nicholson
    Thanks, Steve, for that tip -- I was able to pull the terminal out with no drama.

    So the green wire was indeed the one; soldered it to the original starter motor wire tied to the cold start (Y3) wire -- car started right up, and a test light lights up at the CSV. Now it's like 100 deg in Chicago today, so it's not the best day for a definitive test for the cold start system, but I think I've fixed it. Sincere thanks to all guiding me through this. I learned alot in the process. I made a video of all this, which I will post here in case anyone in the future experiences a similar issue.
     
  20. hnichols

    hnichols Karting

    Apr 15, 2020
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    Hugh Nicholson
    As promised, here's a link to the video:



    If you got this far, an hour-long video might be a bit redundant. But it does contribute to an archive of Mondial related DIY information.
     
  21. theunissenguido

    theunissenguido Formula 3
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    Jan 21, 2004
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    Thanks for this !
    Some notes :
    - havent seen a multimeter (blue one) acting like that without touching its connectors....
    - do you know what happend with the white wire that was connected to the starter motor ?
    - it is clear that the previous repairs were not done seriously.
     
  22. hnichols

    hnichols Karting

    Apr 15, 2020
    191
    Chicago IL
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    Hugh Nicholson
    Yeah, that blue multimeter is basically useless (even though it was expensive); maybe it's simply too sensitive. I relied on my cheapo yellow one for the subsequent tests. ... I too am curious as to what happened with the original starter motor wire. I'm assuming that something happened in the engine compartment, maybe during an engine out service. But I won't know until the next time I remove the left-side rear wheel liner and take a look at the connections under the fender. There's a gap in my records when that "repair" probably took place. ... To be honest, I was a bit surprised that this fairly reputable shop didn't perform some simple voltage tests to isolate the problem, and simply threw parts at the problem. I don't think they were trying to gouge the PO -- the car was already getting alot of other stuff done -- but they were just kind of lazy.
    Anyway, thanks to you and the others for guiding me through this! I learned alot, particularly, how to read an electrical diagram.
     
  23. greatscott73

    greatscott73 Formula Junior

    Sep 1, 2017
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    Howard Scott
    Magnusson-esque electrical diagnosis! I sometimes think Nikola Tesla would be challenged keeping everything working on these old beasts.
     
  24. hnichols

    hnichols Karting

    Apr 15, 2020
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    Chicago IL
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    Hugh Nicholson
    A high compliment! Actually, I learned virtually everything in the video from the people on this thread, Steve in particular.
     
  25. spicedriver

    spicedriver F1 Rookie

    Feb 1, 2011
    3,859
    Great video !

    A couple of things:

    1. When you press on the sensor plate, press in the middle. You can actually bend the plate by pressing on the edges.

    2. The metal tube that connects your crankcase breathers is all banged up. One of those shops probably did that. It looks pretty bad.

    3. One of the invoices claims that the fuel door actuator was cleaned and lubed. What actually causes the fuel door to stick is the rubber stopper that gets sticky with age. The actuator is working properly, but the door remains stuck closed. An easy fix is to put a piece of matte scotch tape over the rubber stopper. This will prevent the fuel door from sticking.
     

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