The 355-Exposed? Covered Up? or Overlooked ???? | Page 3 | FerrariChat

The 355-Exposed? Covered Up? or Overlooked ????

Discussion in '348/355' started by bcwawright, Jun 5, 2007.

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  1. bcwawright

    bcwawright F1 Veteran

    Jul 8, 2006
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    Bruce
    Thank you James for both your kind offer and excellent questionaire. But, I do not think there will be enough participation or data to warrant it. Any help and useful insights are not dependant on 355 ownership.

    With a known fix already available, people who have not upgraded will eventually replace their earlier style valve guides no matter what. Why? Because they have failed, worn, etc? If that is truly the case, it would be an obvious "YES" because it is absolutely necessary.
    But others, when they have the engine out, may elect to have this done as a preventive measure. Why? For a couple of reasons: (1)If they ever plan on selling their car they know one of the first questions a potential informed buyer will ask is,"Have the valve guides been replace?". (2)Because of what they've heard thru the grapevine and every other source i.e."Valve guides in pre 99 cars are all bad". In this scenerio they will even replace non issue earlier guides.

    Are we kicking or beating a dead horse? Or, are we dealing with a Jason from the Halloween movie? I don't know for sure.....do you?

    I want to insert some comments/questions here for your consideration. They may or may not be applicable in the 355 problem solving equation. That is something for you to decide.

    Have you ever wondered why that nice soft pliable,bendable rubber or pliable, bendable plastic under the hood gets stiff and hard, and cracks or breaks sometimes just by looking at it the wrong way, not to mention God forbid,if you touch it?...lol.

    Sure we have. That is just because of the high temperatures in the engine bay...right? Yes, that is the primary cause. But for those who really want to know the "whys"(I know...new word here for Websters'), my question to you is "Why"?

    Let me give you an over simplified analogy. When I lived in England as a youngster back in the early 50's, one of my chores was to bring in coal from the storage bin for our fireplace. The coal was kinda soft and rubbed-off on me to the point where my hands looked like they belonged to someone other than a caucasian. One day my mother was doing dishes, and as it was her custom to remove her wedding set for this chore I began to play with them...in a few minutes my mother began to tell me about how the coal used in the fireplace turned into that shiney sparkling stone mounted in her ring. WOW, I never thought that could have ever been possible. It was not until much later in life that I fully understood that almost magical transformation. The kinda soft coal if subjected to enough heat and pressure over a protracted period of time drastically changes its physical properties due to changes in its molecular structure, the result of which is called a diamond.

    Having bored you with that little analogy I will now add another comment.
    That new part "off the shelf" that you just installed changes with use. Having had the opportunity to get a glimpse at Porsche's F1 engine developement for TAG/Heuer I was to say the least in shock....I thought I knew alot and was pretty smart going in, but man-oh-man I left there feeling like an idiot. Just one little example you may find interesting when discussing the 355 headers:
    The F1 headers were weighed at ambient temperature...then they were heated to full race temperature and weighed....why? Because they change weight...some materials lose weight and some actually gain weight when subjected to the same high temperatures. You may have already known this, but I didn't. I am a scientist and not technically an engineer even though I do the work of one.

    Summing this up.....the molecular structure of parts change with heat over time(can be either a short period or long dependeing upon the material)....add pressure and the change is even more dramatic. With a change in molecular structure the physical properties also change. When parts/components are heated to high temperatures over time, and subjected to pressure/stress you can measure the degradation/wear thru weight variance from a known standard. I am going to really over simplify this using the headers as an example: the hot exhaust gas(fluid) under pressure begins to remove molecules of the header material..similar to what happens when cutting metal with a plasma cutter or blow torch....the header in turn begins to degrade/wear and the degree of degradation/wear can be measured by weight loss.

    Something I will not get into because it is sooooo complex is that, physical measurements are not always indicative of the true accurate degradation/wear of a part. I personally find this very very interesting.

    So if you still think past threads and any other various articles you've read about valve guides,headers, etc. have been exhaustive/complete/definitive and are the "end all" so as not to require further discussion then so be it.
    For others, well they don't really give a sh*t and could care less, especially if they have already spent big$$$ for the upgrade.

    As for me and a few others the questions still remain unanswered.
     
  2. davehelms

    davehelms F1 Rookie

    Jan 3, 2004
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    James,

    No I cant give you accurate numbers as it would be quite labor intensive to go back through records to get it. I keep photo CD's of every major service/valve job to assist in the documentation for the owners. My files get thick quickly and have to get purged into file boxes often.
    I have done a couple dozen of them which is a small percentage of the cars in Colorado. That said the cars do not always stay here so new ones are popping up often.
    The term limited cycle life must be put in proper context. Any NA engine making this kind of power is by most standards a race engine. Expecting a race engine to last for 30K miles is unthinkable but these are still going over 50-60K.
    I would not venture to guess at what percentage the chance of failure would be as the stats are changing daily and the failure cause is still, in my mind, yet to be identified.


    Bruce

    You moved on into headers...... Get back to the guides and lets hear your thoughts on those.

    Dave
     
  3. Challenge

    Challenge Formula 3

    Sep 27, 2002
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    Kevin
    Easy, Killer. Anyone on this thread can tell you how the valve guide issue has been beaten to death. I searched the archives FOR YOU because, depsite your limitless time to post run-on sentences, you appartently did not have time to do a search. And that offended you? If you already read that post, why the anmesia in post # 43?

    Adimittedly, knowing Jon and riding in his 355C entitles me to no special credentials. However, I was simply trying to assist others by pointing out what I thought to be a more thorough approach (tracing the origins of this issue back to ostensibly the most knowledgeable individuals alive--those that design/build the cars). I don't recall another thread anywhere that documents a conversation with the factory and its representatives.

    Please continue your lecture without me. I'm skipping the rest of this class.
     
  4. fatbillybob

    fatbillybob Two Time F1 World Champ
    Consultant Owner

    Aug 10, 2002
    29,255
    socal
    Perhaps but gee Bruce if I could perform a vulcan "mind-meld" on you then I would really be smart....
     
  5. bcwawright

    bcwawright F1 Veteran

    Jul 8, 2006
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    Bruce
    Thank you Kevin for your comments.

    "Beaten to death? Is this synonymous with "beating thin air"?

    "My limitless time"? Maybe, but I choose not to waste anymore of it on your misconceptions.

    Run on sentences? Absolutely the best I have ever produced! I am trying to correct this problem.....would you please do the same with your spelling?

    Amnesia? If you will look at the link ID you provided and compare it to the link ID posted by Tonyh you will see they are different. Using link ID and not user ID as my reference I did not realize they led to the same article. If I did in fact suffer any "amnesia" it was because of your psychological disturbance.

    "Trying to assist others"? Would you lead your thirsty horse to a poisoned watering hole?

    "The MOST knowledgeable individuals alive-those that design/build cars"? Surely you must be refering to the Ford Pinto rear gas tank design/build.

    "Conversations with the factory and its representatives"? Is this the same as going to court where the "finder of fact" require those testifying to swear, to "tell the truth and nothing but the truth"?

    As for leaving the class....I have but one final comment, "don't let the door hit you in the v*gina on the way out".

    P.S. Kevin,you failed to address my reply to your "reinvent the wheel" statement!
     
  6. 355

    355 F1 Rookie
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    Jan 4, 2005
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    Well If a reputable F-Mechanic like D Helms has not come to any conclusions on this issue then I doubt that we will find the real answers soon(thats if there are any real answers) The solution is easy. So if and when the problem shows up on any particular 355 then you get the heads done period. The conclusion I have come to in my mind is that there are many variables that may cause this problem.

    the factory installer
    the type and viscosity of oil
    the intervals of oil and filter change
    the way the car is driven
    type of fuel used
    the amount of time a car sits when not being used
    the amount of time allowed for warm up before driven
    ect. ect. ect. ect.

    I just take the best care possible with my car and I DRIVE it. If and when this problem may arrise, then I will deal with it. No need to worry about something that has not happened yet. Niether our bodies or our F-cars have an expiry date stamped on them. Treat them well and they will do the same in return. I have seen many many abused 355s. and you dont have to look very hard to recognise one.
     
  7. bcwawright

    bcwawright F1 Veteran

    Jul 8, 2006
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    "Perhaps"?
    Bob,the way you guys are going it's just a matter of time. One thing I can honestly say about the 348 brothers mentioned...some of you under-estimate and under-rate your abilities/talents.
    I am glad you can't do the "mind-meld" thingy atleast on me, because you would then be able to see that my old mind is cramed-full of useless information...lol
     
  8. bcwawright

    bcwawright F1 Veteran

    Jul 8, 2006
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    James, again thank you for offering to help.....your suggestions are excellent and is exactly how I would proceed, the only problem is the burden it would place on shops/mechanics. I knew in advance that data acquisition was going to be difficult, and fully understand Dave's position.

    Dave,
    Sorry for the delay in my response. One word or statement may take me hours or even days to think thru.....then I have to write it in a coherent way so it can be understood by all. I do not enjoy writing and even more so when I have to do it on a computer. With the complexity of the topics under discussion and associated resistance by some I am beginning to hate my own thread...lol.

    In reference to my post(#40), I am glad you made the statement,"You moved on into headers...Get back to the guides". I had expected the later part of that post to illicit a response more along the lines of,"Bruce what you're saying you should have already known from high school phyiscal science classes". And my respose would have been,"you're absolutely right". Though surprised with your statement it nevertheless produced the same result i.e. opened the door for what follows:

    Herein lies the current problem with logic, especially with the deductive type. For the most part we have forgotten how to use our brains i.e. the thought processes.

    In this modern era we have instant everything, drive-thru everything...we have spell check,calculators,computers,in-car navigation,even bolt on high performance engine systems, and so forth.
    We have relinquished most of our problem solving to others and electronics. Most of the time what we've been taught we do not use.....and even though we may posses knowledge we may lack the ability to apply it. And when we have this knowledge and the ability to apply, we then may be limited in its use due to preconceived thought patterns i.e. which is called "thinking inside the box".

    Post #40 was a thinking exercise. I had not in fact moved on into headers, I just used the headers as an example to explain a known scientific/engineering fact. What was the purpose of my presenting it like that? In the simpliest way I was trying to get you to think "outside the box"(this is what those 348 brothers I mentioned are doing). This proven fact holds true not just for headers alone, but valve guides,valves,crank and on and on. That proven fact by the way is what led to the developement of alloys.

    You may at this point either be bored to death or offended at my almost high school like approach but please bear with me.

    Bruce,why are you now talking about alloys? Remember the molecular changes with corresponding changes in physical properties? Well well well, alloys are developed to resist those changes...to be as inert as possible to the environment in which they are placed....to remain stable....and in some instances provide weight reduction over other heavier materials that can provide the same stability.

    OK Bruce what is the point of all this crap?

    I have never built an F1 engine(2.4L V8, approx 850hp) designed to last approx. 200 miles, but I have worked on a 3.0L boxer 6cyl race engine approx. 825hp that could last for approx. 3,200 miles of flat out racing.
    Can you guess which valve guide was used? Was it the whimpy "can't fight your way out of a wet paper bag" bronze alloy with no sponser, or the cast iron "heavy weight champion of the world" sintered steel sponsered by John Deere Tractor?

    I want to ask some questions now that I do not have the answers too:

    1. What alloy and size guides(sidewall thickness) were used in 348?

    2. Were early 355 guides same alloy?

    3. Sidewall thickness of early 355 bronze guide?

    4. If going from a 2 to 4 valve head is equal to going 50 miles down the road, how far in distance would you estimate going from 4 to 5 valve head would be?

    5. Why did Ferrari start off using bronze alloy and then switch to sintered steel?

    6. Alloy of sintered steel guide and sidewall thickness?


    Hopefully your "thinking cap" is on, and that your interest in the valve guides has been renewed. I have tried to give you some new angles(hmmm ...very interesting) and approaches that may help.


    Were the conversations with FNA and FS the "whole truth and nothing but the truth" i.e. did they expose themselves? Or, Cover themselves up?

    I can remember when I was considering enrollment for the doctorate program(no, I never followed through with that notion) and one of my professor's told me that the hardest part of the thesis was coming up with the right question......did we overlook asking Ferrari the right questions?

    Even if we had, would they have answered truthfully?

    Feedback PLEASE......

    P.S I know this valve guide stuff is a little stuffy..lol. But we are going to have some really fun times with the exhaust system...I hope.
     
  9. UConn Husky

    UConn Husky F1 Rookie

    Nov 11, 2006
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    I choose to avoid the whole valve guide headache (that includes reading about it AND having to fix 'em!) and picked up a '99. But the fact that there's a distinct S/N where the issue was 'fixed' supports the point that there was an issue, likely with material. I'll offer this - if anyone can send me valve guides I'll analyze and post a metallurgical analysis. I've heard that early ones were bronze and later were steel but still can't hurt to confirm.
     
  10. bcwawright

    bcwawright F1 Veteran

    Jul 8, 2006
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    Bruce
    Jay I can certainly understand your position. I greatly appreciate your offer for metallurgical analysis.......I just hope someone can donate a 355 bronze and a sintered steel guide for analysis....maybe even a 94/95 348 guide also.
    Again thanks. Regards,Bruce
     
  11. davehelms

    davehelms F1 Rookie

    Jan 3, 2004
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    I can send some 355 removed guides for analisys. Pm me an address.

    Specs from manuals
    348:

    7mm stem dia.
    12mm guide OD
    41+mm long intake
    46+mm long exh.
    Noted material, Bronze alloy

    355:
    6mm stem dia.
    11mm guide OD
    44.3mm long intake
    41.4mm long exh.
    Noted material, Copper alloy

    If the manual is to be taken at face value (Hard to do) the guide material changed from the 48 to the 55.
    I have a couple of 348 heads waiting to get to. I will look and see if I have a guide removed. Replacement steel guides are to damn expensive to scrap but if someone is truely willing to donate their effort and time I will donate a guide I have on the shelf.

    Dave
     
  12. UConn Husky

    UConn Husky F1 Rookie

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    PM sent!

    And the more the merrier if anyone else has some guides laying around for comparison, PM me.
     
  13. jm3

    jm3 F1 Rookie

    Oct 3, 2002
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    Thanks in advance. It seems obvious that the problem is/was material, so a 3rd party analysis will help all of us.

    Jay (James Marshall)
     
  14. davehelms

    davehelms F1 Rookie

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    Two failed 355 guides
    Two old 348 guides
    One new 355 steel guide

    On their way

    Dave
     
  15. 285ferrari

    285ferrari Two Time F1 World Champ
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    James--it would be awesome to get that kind of info, but reality it will never happen. trying to get basic info for the registry sometimes is next to impossible..most guys will never sit down and post that much info... I hope you do suceed though....
     
  16. No Doubt

    No Doubt Seven Time F1 World Champ

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    Was it not bronze for 348 and first copper, then later sintered steel for 355?

    Regardless, your above analysis effort could *truly* identify a Ferrari mystery to the betterment of 355 owners and potential owners everywhere. Kudos to you!
     
  17. No Doubt

    No Doubt Seven Time F1 World Champ

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    Very nice! Between you and UConn, this Ferrari mystery could soon be solved!
     
  18. davehelms

    davehelms F1 Rookie

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    \

    At first I agreed without question, but why have they all not failed. I know a few 95's that are flogged like dogs and are still virgin. I have to believe there is another factor that fits into the equation that has not been discussed.

    I do not know enough about the copper and bronze alloys to make an assisment. I am sure there are some here that are fully qualified to do so. I do know that I fab valve guides for some of the heads that would otherwise be scrap using 642 bronze. I have used that for many years on most of the race cars with no problem.

    Dave
     
  19. davehelms

    davehelms F1 Rookie

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    Jay,

    If the new steel guide is easily saved all the better. If not, I will write it off to education and order a new one.

    Dave
     
  20. No Doubt

    No Doubt Seven Time F1 World Champ

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    Obviously I don't know the answer, but it wouldn't surprise me to learn that the true reason for 355 valve guide failures is some exotic explaination (e.g. copper and copper alloys behave differently when current passes through them, and some 355's have a ground loop current in their chassis/engine - combine the two and you get failure at high temps).

    I'm certainly not claiming that's the reason...just offering up an exotic *example*.
     
  21. UConn Husky

    UConn Husky F1 Rookie

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    I'm also no expert on bronze or copper alloys, but let's take a look at what we have then maybe those with more knowledge can chime in. Knowing manufacturing and metals, many things can vary in manufacturing which can result in xx ppm failure rate. I've seen MANY cases where a particular material or process resulted in defects say once per thousand (which is VERY high). So in this case, maybe they couldn't control the final hardness well and some % fail. By the same token the bronze ones with the correct hardness (just for example!) would be fine. But then switching to steel could be more robust, having a 'bad' one only every million pieces. This is why it's best to analyze multiple guides, and especially a 'good' and 'bad' one. Surely the valve guide supplier and Ferrari know this stuff already, and may be watching this thread with amusement to see if the enthusiasts will finally crack the code!
     
  22. fatbillybob

    fatbillybob Two Time F1 World Champ
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    Aug 10, 2002
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    Uconn is right on! We see this issue in something as simple as buying nuts and bolt hardware. We pay more for AN because it is mil spec. A hardware bolt will fit but where did they get that grade 8 bolt? When you bargin with china to make parts they tell you it is 100 bucks. You tell them you want to spend 60 bucks. They say O.K. and make you a 60 dollar part. In my experiance Ferrari is very cheap dispite making *****in looking awesome driving cars. It would not surprise me at all if the problems are in manufactuer not materials. Also, if you run a material to its limit you need to manufacture to good limits too. If you just make guides out of bullit proof steel then almost any error is forgiven.
     
  23. bcwawright

    bcwawright F1 Veteran

    Jul 8, 2006
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    Bruce
    I am just going to try a little quickie post here. Honestly, this thread is wearing me out(pun intended) and I need some playtime.

    I have already reached some conclusions!!!!!! My conclusions are based solely on assumptions(I know this is the lowest form of thinking..it has to be since its spelling starts with a-s-s..lol).

    In looking at this problem before any metallurgical analysis I assumed that valve guides were properly specified by the engineer and the manufacturer followed those specifications and used quality material. My conclusion hints at the mysterious dilemma i.e. "why some and not others".

    If metallurgical analysis proves otherwise, then my scenario and conclusions will be worth exactly the same as Confederate money was after the civil war.....a big fat "0". And can be used in the same way it was used back then in out-houses throughout the good ole south. Hmmm...wonder how those Confederate dollars were used?

    Here is a clue that may help you, as you ponder the depths of the secret life of a valve guide:

    The valve guide is really a bearing. Yep, with that valve stem moving up and down in the confines of the guide bore it becomes a bearing. Well Bruce what kind of bearing is it? Let me see...hmmm is it a wheel bearing? NO. How about a crank bearing? NOPE. I know, I know...a sleeve bearing? F*ck NO.
    It's a slide bearing....and for it to do its thing properly what are the dynamics involved?

    P.S. Damn NoDought....I love the way you think! Talking about "thinking outside the box"....your comments are way beyond exotic...they are in another universe. If I had a race team you would definitely be a part of it...for sure.

    Dave Helms you would be on my team for reasons that are too numerous to mention.

    UConn, though you are not subjected to these problems(lucky you), you have nevertheless come to our aid and assistance. And for that you are a team member also.

    James in Denver, even though you don't own the problem every good race team needs data acquisition and analysis...you are hired.

    355, you are a thinker...welcome aboard

    Last but definitely not least is FBB...you sly fox. Tellin me your not already smart. Get over here you rascal. We think alike. As a matter of fact a comment you just posted is exactly where I'm at in my "conclusion based on assumption" thingy.
     
  24. No Doubt

    No Doubt Seven Time F1 World Champ

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    Thanks for the nice words, Bruce. You are too kind. And hey, if I had a race team, then...oh, wait...I do have a race team (well, sort of...OK, it's just a lowly drift team, but it sounds almost as cool)...you are certainly welcome to be on it.

    Come out to my track in Birmingham some time.

    Life is good.
     
  25. bcwawright

    bcwawright F1 Veteran

    Jul 8, 2006
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    Bruce
    Hope you noticed I intentionally changed your user name. "Dought" is an old Scottish?North England word meaning "to be able".."to thrive,prosper,and do well"...and with the way you think I thought this word play would be appropriate...discard the "No" prefix.
    Love Alabama...got my undergraduate degree at TSU in Troy. one of my graduate degrees at UAB and later studied at the Marshall Space FC.
    Would love to go to your track......last time I was at an AL track was back in 1975 at Talladega with the Porsche 917-30....Mark Donohue set the world closed-course speed record.
     

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