360 - Timing belt tensioner question | FerrariChat

360 Timing belt tensioner question

Discussion in '360/430' started by Ghostdiver, Dec 29, 2023.

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  1. Ghostdiver

    Ghostdiver Formula 3

    Mar 18, 2005
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    Wally Hollar
    Those that have seen my recent posts, know that my 360 had an issue with a sticking caliper that grew into a melted fuse. While I was waiting for the fuse parts to come in, I started to look into other annoying issues...like a belt squeak that was rpm dependent and went away when once the engine was warm.

    I won't bore anyone with the details of my adventure and how I am now changing my timing belts out, but I do have a question about the tensioners. Both tensioners were replaced in 2018 with new units dated 2016. Now, I'm having an issue with getting the initial gap of 1.9-2.3mm. On accident, I loosened up the tensioner bearing too much so the plunger extended. I secured the belt to the pulleys and removed the tensioner body so I could press it back into place.

    As I looked into the tensioner body, I see something that doesn't look quite right, but I pretty sure I know the answer already. As an EMT, I cannot "legally" pronounce anyone as deceased. In some cases, we have to put a monitor on them to show no cardiac activity, even though they are already in a state of rigor. But my training and experience tells me what I need to know. That may be the case here. When I looked down in the tensioner, the plunger and the dust seal appear to be wet. I have not washed the engine or spilled anything that I know of so it appears the tensioner is leaking.

    Am I correct in what I am seeing?
    Is it common for a tensioner to start leaking after only 5 years and 15k miles?
    Any way to verify if this is actually leaking, like (clean it up and leave plunger extended or retracted out in the sun and see if any product shows up?
    I have not pulled the other tensioner yet just to see...

    (Orange flakes are paint residue from the lock pins)

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  2. Rifledriver

    Rifledriver Three Time F1 World Champ

    Apr 29, 2004
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    A. Yes its leaking. Throw it away.
    B. No need to remove tensioner to compress it. I do it regularly.
    C. Measurement of gap is not the correct way to adjust the timing belts.
    It should be 190-220 HZ and the pin should still be able to go clear through the hole.
     
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  3. Ghostdiver

    Ghostdiver Formula 3

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    Brian, would you recommend replacing the bolts as well even though they were replaced back in 2018 with the new style per the TSB?
     
  4. Rifledriver

    Rifledriver Three Time F1 World Champ

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    If they are the correct bolts in good condition there is no need.
     
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  5. greyboxer

    greyboxer F1 World Champ

    Dec 8, 2004
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    Would it be fair to say that this bearing inspection/replace issue is a fine example of why Ferraris have such a short belt replace window ?
     
  6. Rifledriver

    Rifledriver Three Time F1 World Champ

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    That was not a bearing, it was a tensioner. With the belt failures those of us who have done this every day for a few decades do not consider it a short window.
    Only rookies with no experience or brains consider it a short window.
     
  7. Ghostdiver

    Ghostdiver Formula 3

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    Personally, I replace the bearings every belt service. I just consider that cheap insurance. Going forward, I will start looking at the tensioner or "belt tightener" in Ferrari speak, at each service and may consider changing these out as well...for insurance as well, just not as cheap. I mean it's only $19.97 a mile on a 3/30 program!
     
  8. collegeboy

    collegeboy Formula 3
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    What bolts do you speak of? Curious since I’m doing this now.
     
  9. Ghostdiver

    Ghostdiver Formula 3

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  10. collegeboy

    collegeboy Formula 3
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  11. Ghostdiver

    Ghostdiver Formula 3

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    Be sure and sit down before you check on the price of those bolts...and don't be drinking either. Save that for afterwords...you've been warned! lol
     
  12. RedNeck

    RedNeck F1 World Champ
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  13. collegeboy

    collegeboy Formula 3
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    Wow that’s pretty bad. So I need 2 of each correct? 2x205693 and 2x185234. That’s $300 from Ricambi. I’ll buy it, but that’s insane!
     
  14. flash32

    flash32 F1 Veteran

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    Why don't you check before ..you may have them already

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  15. collegeboy

    collegeboy Formula 3
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    #15 collegeboy, Dec 29, 2023
    Last edited: Dec 29, 2023
    With the previous lack of quality service work done on the car, I doubt it, and prefer to remove everything the Cauley Ferrari of Detroit touched anyways. I’m so paranoid at this point.
     
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  16. 360trev

    360trev F1 Rookie
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    Having analyzed the firmware on 360's probably more than anyone else on the planet, IMHO, I believe in this case Ferrari engineers got this call wrong. They tried to fix a 'software problem' with a hardware fix - sure it makes the part more robust but doesn't solve the underlying issue. I don't know, maybe Bosch kept them in the dark about what was 'really' happening.
     
  17. flash32

    flash32 F1 Veteran

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    Did you check the vin ?

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  18. flash32

    flash32 F1 Veteran

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    Can you explain ..I must have missed something ?

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  19. collegeboy

    collegeboy Formula 3
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    #19 collegeboy, Dec 29, 2023
    Last edited: Dec 29, 2023
    Yes. Unfortunately my car is barely within the range.
     
  20. 360trev

    360trev F1 Rookie
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    I was a long time ago, around circa 2007 that I posted about it so you are forgiven if you missed the post :)

    Here's a bill from year 2000 on a 1999 Ferrari 360 Modena (EU car) which had a total catastrophic engine failure which was replaced under warranty. The car was less than a year old...

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    I believe that variator failure debacle of all those years ago was a bit of a red herring, and actually only a contributory fault which failed for being the 'weakest link'. I'm suggesting that the original variator design (yes it was a weak link too obviously so not totally without blame), perhaps it was not the main cause of failures. I think it was actually caused by a software / logical design issue in the 360 firmware!

    Obviously there is more than one way to solve an engineering problem, rather than attempting to fixing the "outsourced' engine management software, i.e. the in my humble opinion, the absolute root cause, the software. Instead the engineers tackled it by attempting to solve it mechanically. Even if they knew I am sure Bosch wasn't going to admit liability as to why Ferrari's engines where lunching themselves less than a year into the new model's launch!

    I think it was related to the way the 'exhaust bypass' valves where programmed to operate. If you where over a given rpm (2,920rpm) AND throttle opening (69%) they where opened (i.e. loud with a hysteria so they wouldn't fluctuate when on the edges) however, if you then backed off the throttle aggressively (for whatever reason) or braked suddenly at higher rpms the bypass valves will instantly snap closed (even at 8,600rpm!). This does NOT happen on the later models, its fixed.
    I believe this can occur quite regularly if your driving the car hard, particularly on the track and I am thinking the repeated stress of snapping closed those bypass valves at close to the redline (imagine the back pressure wave it causes) over time the causes metal fatigue. Not straight away but after repeat cycles occurring over time. I think this lead to crack formation. I believe the cracks/metal fatigue of the said variators where addressed by simply beefing up the part rather than solving the reasons why it happened in the first place.

    The bug is present in every single production factory 360 firmware. I have fixed it in all my revised upgraded firmware's (yes you have it Mikey so your good!), and the factory also fixed this glaring issue starting with the F430 too, but all models of the 360 including the Challenge Stradale had the issue. Obviously the upgraded parts held the stresses but I still think its better the fix the root causes, its got to be better for longevity too!
     
  21. Ghostdiver

    Ghostdiver Formula 3

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    New "belt tighteners" ordered....saved a bit over buying locally with the tradeoff being I have to wait for them to cross the pond instead. Rather than have everything held down by clamps and vice grips, I put the tensioner back on temporarily but I did adjust it just to see. Wouldn't you know it, the damn thing is holding with the belt hz within spec and the lock pins are free...
     
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  22. flash32

    flash32 F1 Veteran

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    Thank you for that explanation!

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  23. collegeboy

    collegeboy Formula 3
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    Dude, you’re awesome!
     
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  24. Ghostdiver

    Ghostdiver Formula 3

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    Trev, I'm assuming that that was also integrated in my tune as well, correct?
     
  25. 360trev

    360trev F1 Rookie
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    yes
     
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