TR timing belt tension | FerrariChat

TR timing belt tension

Discussion in 'Boxers/TR/M' started by 90TR, Jan 15, 2011.

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  1. 90TR

    90TR Formula Junior

    Nov 23, 2005
    274
    Celebration, FL
    Full Name:
    Bill
    I have the engine out of the TR and would be very grateful if someone would walk me through the best way to align the timing belts and set the tension. The manual is a bit brief.

    Thanks
     
  2. vincenzo

    vincenzo F1 Rookie

    Nov 2, 2003
    3,373
    if 'alignment' means 'degree the cams' - The search engine will yield many responses.

    the tension is set via the spring pressure in the tensioners. - check the search engine and folks will be happy to answer more specific questions.

    good luck,
    Vincenzo
     
  3. 166&456

    166&456 Formula 3

    Jul 13, 2010
    1,723
    Amsterdam
    The BEST way is to use some kind of tensiometer. This is a device that measures the own frequency of the belt, much like tuning a string on an instrument.
     
  4. Philwozza

    Philwozza Formula 3

    Apr 23, 2009
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    Te testarossa has its own 'tensiometer'. With the tensioners clamp "loose" turn the engine over a few times and note where the belt tensioner is compressed the most. At the point of most compression clamp the belt tensioner down and job done. Then the simple job of re-installing the engine :D
     
  5. carguy

    carguy F1 Rookie

    Oct 30, 2002
    3,424
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    Jeff
    Philwozza is correct. With new belts and tensioner bearings installed and the tensioner bolt slightly loose, watch the tensioner "float" while it's taking up the slack in the timing belt while you rotate the engine over by hand. At the point where the belt is the "tightest"...that is the point where the tensioner is at it's farthest travel pushing on the belt....then tighten down the bolt that goes through the tensioner bearing to lock it into place.
     
  6. JohnMH

    JohnMH Formula 3

    Jan 28, 2004
    1,818
    Bologna
    Yup, that is the way. Clean threads and a torque wrench ought to do it.
     
  7. 90TR

    90TR Formula Junior

    Nov 23, 2005
    274
    Celebration, FL
    Full Name:
    Bill
    Any tricks to changing the bearing or just hit it with an impact gun? And is there a specific torque rating for the belt tension nut and/or bearing bolt? Lastly, do you guys use loctite on the bearing bolt?
     
  8. Philwozza

    Philwozza Formula 3

    Apr 23, 2009
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    I never use locktite unless there is a loose bearing issue but I i am happy to learn from others.........

    P
     
  9. vincep99

    vincep99 Formula 3
    Owner Silver Subscribed

    Jun 8, 2009
    1,940
    The torque is 100 Nm
     
  10. kerrywittig

    kerrywittig Formula 3
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    Nov 10, 2005
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    I used a dial indicator to find the tensioners farthest point.....

    Gizmo Me
     
  11. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,785
    30°30'40" N 97°35'41" W (Texas)
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    Steve Magnusson
    #11 Steve Magnusson, Jan 18, 2011
    Last edited: Jan 18, 2011
    Sorry to stir the hornet's nest here, but this seems backwards to me (if the belt's stiffness is greater than the spring's stiffness -- and I believe it is). If you clamp the tensioner bearing down when the tensioner mechanism is most compressed, then, the belt tension at that position will be a teeny bit higher because the spring load is slightly greater, but, at ever other position, the tension in the belt will be lower (because the tensioner can't move out). Conversely, if you clamp the tensioner bearing down when the tensioner mechanism is most extended, then, the belt tension at that position will be a teeny bit lower because of the spring load is slightly less, but, at ever other position, the tension in the belt will be higher (because the tensioner can't move inwards so the belt is stretched more). I.e.:

    Clamp where tensioner is at max compression = lower average belt tension

    Clamp where tensioner is at max extension = higher average belt tension

    What's the reference for using the max compression position?
     
  12. Philwozza

    Philwozza Formula 3

    Apr 23, 2009
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    Same with me.. The way to go :D

    P
     
  13. Philwozza

    Philwozza Formula 3

    Apr 23, 2009
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    Phil Worrall
    Its what the manual says :) or at least my interpretation of it :D


    P
     
  14. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
    Lifetime Rossa

    Jan 11, 2001
    26,785
    30°30'40" N 97°35'41" W (Texas)
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    Steve Magnusson
    I have to disagree -- the instruction at the top of page B49 of the TR WSM that says:

    "Tighten screw 1 (fig. 50) when the idle [sic] is in its maximum stretch position"

    should be translated as:

    "Tighten screw 1 (fig. 50) when the tensioner pulley is in its most extended position"

    JMO.
     
  15. 90TR

    90TR Formula Junior

    Nov 23, 2005
    274
    Celebration, FL
    Full Name:
    Bill
    OK….I thought you were saying the same thing. Which scares me.

    This is what I am getting from all this...


    I should place witness marks on each pulley to mark their point of reference to each other. Then, loosen the tensioner until I can get the belt off....remove the bearing and install the new one and torque it to 100nm. Install the new belt and position the tensioner to have the bearing applying some pressure to the belt and temporarily lock in place. When both belts are on…setup a dial indicator and find where the belts are applying the least pressure to the tensioner (where the tensioner would be at its' farthest point of travel) and lock everything down. Do the other side and rotate the engine back to my original reference marks to confirm everything has remained synchronized.


    I just reread this and the other threads….feels like I am missing something.

    Sorry to be so slow on this.
     
  16. kerrywittig

    kerrywittig Formula 3
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    One must see..... The shop manual is so weird! I's like somebody had a thought, documented it, passed it on to a "supervisor" whom in turn presented it to a secretary that would transcribe it, then tech heads passed it on and then via lottery the info was placed in the manual.....I believe that the "slight" diffs between up & down are minimal. The paranoia runs deep here, & I am a subscriber.....except when it comes to door seals!!

    I see dead people Me
     
  17. carguy

    carguy F1 Rookie

    Oct 30, 2002
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    Steve and Kerry are both correct here. But as Kerry says, the actual difference that the tensioner bearing "floats" back and forth as the motor is turned over is slight. Steve is right about the varying spring loads acting on the belt....but with such a small travel distance, the spring load delta over such a short distance is negligable. The tensioner is locked down at it's most extended position against the belt as witnessed - or measured - during engine rotation.
     
  18. Rossa a nord di

    Rossa a nord di Karting

    Apr 30, 2008
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    Brent Pilon
    Should he be locking the cams in place before removing the belt?
     
  19. Juri

    Juri Formula Junior
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    Yes, there are several neat devices developed specifically to lock the cams in place.
    Various self-made "locks" are often used as well.
     
  20. kerrywittig

    kerrywittig Formula 3
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    #20 kerrywittig, Jan 19, 2011
    Last edited: Jan 19, 2011
    Carguy I believe had a pix showing I think 2 plastic " wedges" that could, it look like, drawn together by threaded stock. Am I correct in that assumption Jeff?

    Clamp Me
     
  21. Philwozza

    Philwozza Formula 3

    Apr 23, 2009
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    If you look back at some of my old threads from last year I believe I posted a set of photos describing the process, including the cam clamping.

    P
     
  22. 90TR

    90TR Formula Junior

    Nov 23, 2005
    274
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    Bill
    Philwozza...I just went through a hundred of your posts without finding it; but did learn some other things. Do you remember what thread your pictures were in or was it a thread you started?
     
  23. ria

    ria Formula Junior

    Nov 2, 2003
    732
    ohio
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    phill
    is there a tool to lock the cams foR the TRs?? if there is were can one get it from?
     
  24. carguy

    carguy F1 Rookie

    Oct 30, 2002
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    There are professional tools available for locking the cams in place. Many have made their own, which usually consist of blocks or wedges that can be tightened against the cam sprockets. Some people remove a camshaft retainer cap and put a matchbook cover in there and re-tighten it down to hold the cams in place. No doubt a professional tool is best, but the home-made ones work too. You must exercise caution when wedging the cam sprockets in place, it does not take much force to hold things steady...same for using the retainer cap method - don't overtighten things!
     
  25. vincep99

    vincep99 Formula 3
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    Jun 8, 2009
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    #25 vincep99, Jan 20, 2011
    Last edited by a moderator: Sep 7, 2017
    Here is a picture of the clamp I made based on the thread that Phil posted. Do NOT use the sprocket-holding tool that has pins that wedhe in the gear teeth! The pins are knurled and will ruin your gear teeth!
    Image Unavailable, Please Login
     

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