Ventilation always hot | FerrariChat

Ventilation always hot

Discussion in 'Technical Q&A' started by geekstreet, Mar 8, 2005.

This site may earn a commission from merchant affiliate links, including eBay, Amazon, Skimlinks, and others.

  1. geekstreet

    geekstreet Karting

    Feb 7, 2005
    220
    Sydney
    Full Name:
    Cam
    #1 geekstreet, Mar 8, 2005
    Last edited by a moderator: Sep 7, 2017
    Trying to diagnose why the A/C on an 87 Mondial doesn't work. First discovery was that just turning on the vent fan (on A/E control setting and temp knob at full cold) pumps out HOT air, all the time! Hot water is obviously being piped to the cabin at all times, so I stated digging further but could do with some clarification as to how the heating system works.

    The 3.2 Mondial has a "water pump" device in the heater line from the engine to the cabin, just above the oil cooler. Refer to item# 79 in parts diag. It takes 2 wires, one being a live feed & the other going to the temp control unit in the pass footwell. Hardwiring this unit to battery causes it to make a whirring sound, so it looks like it pumps hot water to the heater. It also switches on when the A/C or A/E buttons are on + the Heat knob is turned into the red (hot) zone. I disconnected the electrical connections to the unit and the cabin vent-air is still stinking-hot like before.

    My question is this. Is this "water pump" supposed to STOP hot water getting to the cabin when it's not actually pumping, or does it just "boost" the normal flow in the line? The device is pretty expensive so I don't want to replace it if it ain't broke.
    Image Unavailable, Please Login
     
  2. Dr Tommy Cosgrove

    Dr Tommy Cosgrove Three Time F1 World Champ
    Owner Rossa Subscribed

    May 4, 2001
    36,421
    Birmingham, AL
    Full Name:
    Tommy
    That looks like an expensive way to do a simple thing. Why does Ferrari have to make things so complicated when they don't have to be?
     
  3. DGS

    DGS Seven Time F1 World Champ
    Rossa Subscribed

    May 27, 2003
    71,789
    MidTN
    Full Name:
    DGS
    Hmm. That's odd. That pipe it connects to looks a bit small for a heater line. Could this be an add-on for the rear seat? If those are actually the lines to the heater, it might explain why it needs a boost pump to get enough hot water to heat the cabin air.

    If it's making noise, and you have heat, I'd guess the pump itself is working. Where you might have an issue is with the control logic, if it's running when the controls are set for cooling. But I'd guess that the main engine water pump would keep some coolent flowing in those lines regardless.

    If you can find a spare parts catalog, you need to look for the actual heat exchanger (or exchangers) where the engine coolent heats air. The 308 and 328 have two: one for driver, one for pass. Going into each one is a valve to cut off hot water. On the 308, it's cable driven; on the 328, it's electrically controlled.

    Do you only have the one heater temperature control for the whole cabin, or do you have different "zones"? There may be additional valves elsewhere in the system.

    Oh, and try it when the engine is cold. If you're still getting hot air, then you have another heat source other than the engine. (You might have a power transistor or two mounted in the air path. On the 328, the transistor for the aircon fan speed is mounted on the evaporator to keep it cool.) Not likely, but an easy possibility to eliminate early.
     
  4. Ferrari_tech

    Ferrari_tech Formula 3

    Jul 28, 2003
    1,527
    UK
    Full Name:
    Malcolm W
    #4 Ferrari_tech, Mar 9, 2005
    Last edited by a moderator: Sep 7, 2017
    I wouldn't have thought it was the pump as the pump only acts as a recirculating pump - I would be inclined to see if the electromagnetic valve (#38) is stuck open, from memory I think it's accessed in the passenger footwell area.
    Image Unavailable, Please Login
     
  5. geekstreet

    geekstreet Karting

    Feb 7, 2005
    220
    Sydney
    Full Name:
    Cam
    Thanks guys. Malcolm I think you are onto it. I'm not sure if the EMV takes power to open or to close the water flow but I'll check it out.

    ps: Having no A/C in an Aussie summer is bad enough. Having the heater stuck on FULL HOT at the same time has helped me slim down to The Invisible Man!
     
  6. Motob

    Motob Formula 3
    Professional Ferrari Technician

    Nov 11, 2003
    2,365
    Frederick, Maryland
    Full Name:
    Brian Brown
    The waterpump is used only to keep coolant flow constant through the heater core when engine rpm is low.

    The electromagnetic control valve controls the heater temperature. It is powered closed by the heater control unit, so if there is a loss of power, then the valve goes to full hot.

    The heater control unit looks at the desired temperature setting on the temperature control and compares this with the cabin temperature sensor and the heater box temperature sensor, and then cycles the heater valve closed for a period of time.

    You can unplug the electrical connector at the valve and plug a 12v test light in its place to observe the control unit operation. With the temperature control set at full cold, the light should be on all the time, with it set at full hot, the light should be off, and with the control set in the middle, the light should flash on and off.

    When there is power at the connector, you should be able attach it to the valve and feel the valve click closed.
    The rubber diaphragm inside the valve can fail and allow coolant to flow even though the valve is powered closed. The guts inside the valve are the same as BMW and Mercedes, so you can buy a repair kit for the valve and repair it instead of buying a new one from Ferrari.

    Brian Brown
    Patrick Ottis Co.
     
  7. geekstreet

    geekstreet Karting

    Feb 7, 2005
    220
    Sydney
    Full Name:
    Cam
    Brian, thank you. All the info I need. Judging by how hot the air is I suspect a complete switch failure or loss of feed rather than just a leak past shot seals - I'm really cookin'!

    I assume this is all tucked-up above the pax footwell? Any idea what age/model Merc/BM used these as well?
     
  8. Motob

    Motob Formula 3
    Professional Ferrari Technician

    Nov 11, 2003
    2,365
    Frederick, Maryland
    Full Name:
    Brian Brown
    The heater valve should be up under the dash on the passenger side just below the right A-pillar. The guts of the valve are the same as BMW e28 (1982-87 528e/535) (1982-88 633/635), I don't know the MBZ application, but when I worked at a BMW/MBZ dealer, I saw them use the same parts.
    A good parts supplier should be able to get it for you.

    Brian Brown
    Patrick Ottis Co.
     
  9. AJS328

    AJS328 F1 Veteran
    Owner

    Apr 23, 2003
    7,520
    New Jersey
    Full Name:
    Augustine Staino
    I have this same problem with my new 328. I have all of the climate controls off and there is hot air pumping out of the top dash vents. I'd like to try and diagnose it when I get home from work tonight. What should I look for? Is this something I can manually turn off (heater control valve)?
     
  10. maurice70

    maurice70 F1 Rookie

    Jan 25, 2004
    4,334
    Sydney
    Full Name:
    maurice T
    #10 maurice70, Jun 20, 2011
    Last edited: Jun 20, 2011
    One thing to try is to see if you can hear the electromotor valves moving.With the engine off turn the ignition switch to the II position(dash lights)Move the Hot/Cold switch forward and back and see if you can hear the motor.Do the same with the Top/Bottom diverter switch.You should be able to hear something opening and closing.Repeat for the other side.If you dont hear anything then it will be an electrical problem,either the switch or the electromotor.
    If you can hear the motors working another thing to try is calibrating the switches.The procedure is explained in the service bulletin 80-36.
    http://ferrari.cdyn.com/ferrari_docs/328_bulletins.pdf
     
  11. AJS328

    AJS328 F1 Veteran
    Owner

    Apr 23, 2003
    7,520
    New Jersey
    Full Name:
    Augustine Staino
    Thank you very much. I will try all of this and let you know how it works out.
     
  12. rosso tweeks

    rosso tweeks Rookie

    Aug 24, 2006
    25
    SFV/CALIF
    Full Name:
    JOHN
    Make sure and check the sensor in the dash for interior air temp. The sensor is above your left knee in the dash lower area. It has a small plastic loover entry, a two wire eletrical plug in the rear of the sensor. If that plug is removed it sends the temp to max heat. Also make sure small rubber hose is attached and small fan motor is turning with the system active.
     
  13. AJS328

    AJS328 F1 Veteran
    Owner

    Apr 23, 2003
    7,520
    New Jersey
    Full Name:
    Augustine Staino
    Great to know. Thanks!
     
  14. PV Dirk

    PV Dirk F1 Veteran

    Jul 26, 2009
    5,401
    Ahwatukee, AZ
    I have the same issue. Only rebuilt the valve under the dash. Didn't solve issue in my case.

    I did however find out that the ducts in the center dash can be closed by turning all the way to one side. That stopped my air flow for the time being. Those, on top of the dash, and two that are supposed to blow on the feet. If you close them all it will allow you to drive without the dribble of additional scorching air.
     

Share This Page