WHAT'S LIMITING MY POWER?!?! | Page 2 | FerrariChat

WHAT'S LIMITING MY POWER?!?!

Discussion in '308/328' started by wildcat326, May 4, 2015.

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  1. wildcat326

    wildcat326 Formula 3

    Dec 10, 2012
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    Justin
    Is it wrong that I was soooooo happy to finally take my 308 on it's first highway trip that I still thought it was fun, even running on about 95 hp?
     
  2. andyww

    andyww F1 Rookie

    Feb 7, 2011
    2,775
    London
    All the symptoms point to one bank being out.

    There wont be any popping/banging if there is no ignition at all, or no fuel on one bank. There will be a strong smell of fuel if there is fuel but no ignition.

    You can disable one bank in turn and see if the engine stays the same or doesnt run at all. Exactly how you disable a bank I am not sure without knowing the ignition system. On a 2-coil system you would simply disconnect the coil primary. Some ignition systems dont like simply unplugging the plug leads or HT lead.

    You mentioned going on drives. This is not very advisable with a major fault condition of this type present.
     
  3. wildcat326

    wildcat326 Formula 3

    Dec 10, 2012
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    Here is what I don't get: The XDi has two Direct Fire Units (DFUs) with two coil packs each (two plug wire terminals per pack). They are fired by ONE central "brain box" that is wired to a crank sensor (that reads a cog wheel connected to the harmonic balancer) and the tachometer, and through which all timing advance is preset. It all LOOKS to be installed correctly. Obviously, if I thought I could do it myself, I would not have sent it to Electromotive's installer. But as an electronics layman, I would like to assume the factory-certified shop nailed it.

    What are the odds that a brand new electronic ignition has a bad direct fire unit?

    Otherwise, focusing on why an entire bank wouldn't fire, it's either a massive obstruction on the exhaust end (could try to pull the muffler and see if it will rev, I guess) or the intake end (would need to pull the carbs, I imagine). Carbs have fresh jets and have been professionally synch'ed, I am told successfully, and also while referencing a print-out of Birdman's illustrated tutorial and the workshop manual that I gave the electromotive shop for fine-tuning purposes.

    Unless I've snapped a belt without realizing it (and I imagine I WOULD notice), is there a non-ignition source for a dead bank?
     
  4. wildcat326

    wildcat326 Formula 3

    Dec 10, 2012
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    Guess I also can't ignore the alternator theory. My "car guy" friend says my XDi is trying to write a check my alternator can't cash. But LOTS of f-chatters run electromotive ignitions. Has anyone run into problems with the alternator not being able to handle it?
     
  5. mike996

    mike996 F1 Veteran

    Jun 14, 2008
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    IF it's the alternator, it could be a connection issue in the charging system, not an actual alternator capacity problem. I'd personally call carbs/intake an extremely low probability as a cause UNLESS the accelerator linkage has gone totally awry and is not opening the butterflies correctly. If they were only opening say, 1/3 of the way, you'd have the described problem.

    It'll be interesting to hear what the cause is once you discover it. Good Luck!
     
  6. kiwiokie

    kiwiokie Formula 3

    Aug 19, 2013
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    Previous mechanic that worked on my car wired new 12v supply to coils direct from battery due to only getting 8v at coils using factory wiring loom. This was not enough voltage to keep the Pertronix ignition happy. Seems like the alternator would be a closer source.
     
  7. smg2

    smg2 F1 World Champ
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    Post a pic of the connectors at the DFU's they have a specific way to be wired so that they fire. There's also the issues of proper ignition sequencing for waste spark on these flat crank engines.

    And yes the DFU's pull a healthy amount of amperage to run, IIRC it's ~9.5Amps at peak load. That requires that they get a direct battery connection for power, using any part of the stock harness is going to cause issues and make it harder diagnose faults. clean new grounds and +B harness is a must.

    The alternator should not have any problem supplying the needed amps to run the DFU's as long as the charging system is up to spec. I've only run into problems when updating the 3x8's to full EFI and then when the cooling fans kick on with AC running it can start to load more then the alternator can supply, toss in a hot summer night with the lights on and the battery will start to drain down unless the alternator has a min rating of 100amps.

    You may indeed have a bank out, as to why???
     
  8. jjeffries

    jjeffries Formula Junior

    Sep 4, 2012
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    Invest the money in having a competent tech look at your car, someone local F-car guys recommend. John.
     
  9. wildcat326

    wildcat326 Formula 3

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    #34 wildcat326, May 4, 2015
    Last edited by a moderator: Sep 7, 2017
    Scott -

    Here are the install pics. Pardon the red airbox lid cover; that's a previous owner's handy work, and will be restored. I wasn't crazy that my guy installed them "face-up" instead of in the same orientation of the stock coils, but I found out too late. I plan to reposition them later. I took a pic of the battery, and do not see any extra line running off of it, OR from the fuse panel. He followed Nick's custom install packet, so I'm curious if that mentions the extra power line direct to the battery. Lastly, noticed a cracked boot on one plug wire. How big a deal is that? Thanks.
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  10. Brian Harper

    Brian Harper F1 Rookie
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    Feb 17, 2006
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    Yes.
    Does the '79 have the two cat system? If so, the unburnt fuel will be feeding a cold cat (assuming the bank NEVER fires) and not be very exciting, but I would expect fuel to be coming out of the exhaust pipe in short order.

    From cold run the engine for 15 seconds. Turn it off and feel the front and rear header. I bet one will be a little warm and one stone cold.

    Just for grins you could look into the back side of the cam covers and see if all of the pulleys are spinning when running.

    The engine will run just fine on battery power for a long time. I'd leave the alternator alone for now.
     
  11. wildcat326

    wildcat326 Formula 3

    Dec 10, 2012
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    Cats are long gone, Brian. I have NOT, however, had the chance to fab up one of our f-chat magnaflow/hedman tips replacement mufflers, so there's a chance the OEM muffler is clogged up. As the simplest fix, I'm going to try pulling it tomorrow. We'll see if that allows any more revs. I've been letting the car get up to temp in the garage before driving. Enough fuel smell to sting the hell out of your eyes, but nothing at all smoking or spilling out of either exhaust onto the floor.
     
  12. smg2

    smg2 F1 World Champ
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    DFU #2 is wired wrong per the schematics I have on hand. I'll grab my cheat sheet in a couple mins and update. Not sure about the plug wire order.
     
  13. wildcat326

    wildcat326 Formula 3

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    #38 wildcat326, May 4, 2015
    Last edited: May 5, 2015
    Hmm. If true, I'm SO impressed you can tell that from this pic. I confirmed the proper order of the plugs on DFU #1 from the manual someone posted in my other electromotive timing thread, but I can't find my extending mirror to see where the wires are connected on the front bank.
     
  14. smg2

    smg2 F1 World Champ
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    Justin, I'm referring to the yellow plug. DFU #1 is correct:
    DFU#1 pinout
    A = white
    B = Red
    C = Black
    D = Red/White +12v

    DFU#2 pinout
    A = Black
    B = Red
    C = -
    D = Red/White +12v

    As to the spark plug wire layout. DFU's coil pack closest to yellow plug is coil A, the next one is coil B. So for DFU #1 it's coil A, and B and for DFU #2 it's A2 & B2.

    A = cyl's 1&4
    B = cyl's 3&2

    A2 = cyl's 5&8
    B2 = cyl's 6&7
     
  15. wildcat326

    wildcat326 Formula 3

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    #40 wildcat326, May 5, 2015
    Last edited: May 5, 2015
    Scott -

    Will running this way have caused permanent damage to anything (that should be replaced now), or can I just re-wire and go?

    Also, is your "-" notation in DFU #2C nothing in that slot, or white in that one?

    THIRDLY, do I still need to run an additional 12v line directly from the battery in order for the system to have enough charging juice?

    And LASTLY, with my battery disengaged via disconnect, is it safe to make these adjustments, or does anything store a charge that I need to worry about?

    THANKS SO MUCH!!!
     
  16. smg2

    smg2 F1 World Champ
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    I had to go look at the XDi manual, seems that they now have both DFU's wired the same. wasn't always that way. I used to pinout the harness because the schematic and harness didn't always match up.

    If you haven't go here and download the manual for the XDi and read thru it, it provides schematics and layouts. Product Manuals | Electromotive

    The yellow plug is layed out so that A is for coil A, B is coil B and C is coil C, since there is only 2 coils per pack there is no wire needed for C in the plug. D is the power supply wire.

    So a miss-wire will only result in the firing order being all jumbled up.

    Also the coil pack needs to have the ground-wire go direct to the chassis. That's the black wire under the allen screw, can't tell where that wire goes to.
     
  17. andyww

    andyww F1 Rookie

    Feb 7, 2011
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    You could try unplugging one of the yellow connectors and see if it makes any difference. Then plug it back in and unplug the other one and see if it makes any difference.

    That way you can determine if you have a whole bank out as opposed to maybe 2 cylinders only (eg a coil has failed).

    If a whole bank is out you can look at the firing order which will of course depend on not only the pinning of the yellow plug but also on the HT lead ordering. So you can map this out and check if its correct. Its not possible to see from the pictures what the firing order is, as the HT leads cant be followed.
     
  18. don_xvi

    don_xvi F1 Rookie

    Nov 1, 2003
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    How does the car idle? (Without a heavy electrical load)

    A carb car will barely idle and struggle to stay running with a bank out.
     
  19. wildcat326

    wildcat326 Formula 3

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    Believe me, Andy, the view isn't that much better in person for visual inspection of the front bank:) gonna look from outside the car through the gap in the engine lid.
     
  20. Crowndog

    Crowndog F1 Veteran

    Jul 16, 2011
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    You must feel the force to gain more power. Review Episode IV.
     
  21. wildcat326

    wildcat326 Formula 3

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    #46 wildcat326, May 5, 2015
    Last edited by a moderator: Sep 7, 2017
    Ok, with a bit more sleep, I was able to go back and check the front bank wires. Everything is wired per the manual to the proper coil packs. However, BOTH DFUs are pinned the same way, as pictured. Originally, Scott mentioned that DFU 1 is correct, but DFU 2 has a different order, and a blank pin. Then, he found that the current manual NOW says the wires should be the same configuration in both DFUs, but also mentions that one wire is for a non-existent extra pack and shouldn't be used. I think that sums it up.

    The beauty of spending $400 more to buy this kit from nicks forza than from others is that (in addition to having all the custom fabrication work done for you - nice job, Nick), you get access to a help line. Think I'll reach out and phone a friend today.
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  22. jmaienza

    jmaienza Formula Junior

    Jan 8, 2009
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    I've been following your progress in this post and the other one involving the timing. You mentioned you did not have a lot of time to diagnose and work on this. Bottom line this is a diagnostic problem and a step by step approach must be utilized. Make a plan and do not deviate from it halfway through.


    Either drop the car off and have someone make it right or study how this system works, check what you have and then check each system.

    Its either electricity, air or fuel.

    Electricity

    1. XDI install-Read the manual and info I sent you. There is a status light on the control unit. Watch it as the car starts. I suspect if the XDI install is making the car start and run it is working, however, the firing order can be wrong. Make a diagram using the reference material and cross check it with your engine.

    2. Check the ground and +12V connections. You may have to pull the wheel and take out the inner wheel liner.

    3. Definitively determine if you have spark on every lead and on both banks. Remember that this is a wast-spark system and the spark plug fires two times for each stroke. Unless the spark plug wire firing order is incorrect, this should not be a problem. Check the insert I sent in the other timing post.

    Air

    Check air filter and the old mufflers on the car. You mentioned it has no cats now. Crazy thought, but check the passenger side air inlet, plastic tube and airbox throat to see if there is an obstruction. People have been known to put towels or cloth in the air intake to minimize the gas smell after the car is shut off and put in a garage-you never know.

    You could also have a vacuum leak, but that involves a whole other set of diagnostic procedures. I also suspect that unless it was severe, the car would still start and run.

    Fuel

    You know you now have new gas. Could have the old gas "varnished" up a a fine fuel screen? There is a fine mesh filter inside the tank right before the fuel outlet pipe. It can easily get clogged or rip or clogged. Its accessible by taking the nut off from the bottom of the driver's tank. Not the first thing I would check, but it can slow down fuel flow in extreme situations.

    Each carb has a fine mesh copper screen/filter that keeps dirt out of the bowl. Were those 4 screens/filters cleaned or replaced?

    I mentioned this in an earlier post check the fuel path:fuel pump, fuel filter, hoses, screen filters and jets. Even though your carbs were rebuilt, dirt still could have entered the system during reassembly.


    I think the problem lies in the fuel system, but only a diagnostic approach to rule out the integrity of each system will reveal the actual problem.

    Be patient, I know you want to drive the car and have it perform properly, as we all do, but many of these cars have been neglected and it takes a while to get things right. Look at it this way, it took years of neglect to get the car this screwed up, you are not going to get it "un-screwed up" in a week. Take your time, be patient and in the end you will have saved yet another 308 from being just marginal to driving like it should when it was in its prime.

    Once you get it running well, consider replacing the rubber bushings in the control arms, sway bars and end links, shocks ends, and steering rack mounting. Have the steering rack rebuilt. The end result is great. These cars were special in their day, yet very few are that way now. It up to you to bring it back and reap the rewards. Patience, money and a good mechanics or reference guide are key. Hang in there. The XDI system will get sorted out and soon it will buzz up to 7500 RPM and put a smile on your face.
     
  23. jmaienza

    jmaienza Formula Junior

    Jan 8, 2009
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    That wiring looks correct for both plugs. Look at the PDF file I sent you that has the wiring diagram and the firing order and check your car, page 5.
     
  24. wildcat326

    wildcat326 Formula 3

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    So, this morning, I spoke with Electromotive's in-house engineer, who confirmed that the wiring IS correct on both DFUs, and gave me a list of checks to run, just to make sure the coils are properly firing.

    I ALSO spoke to Nick at Nick's Forza just to get his take, and he doesn't think intuitively that it's the ignition. He wants me to check the throttle cable and make sure the butterfly valves are actually opening. Also recommended sending the carbs to Pierce Manifolds for rebuilding.

    SOOOO, I called Pierce and spoke with Mike at length. He described the effects of long-standing ethanol gas on Weber carbs, and also the effect observed in performance, which mirrored what I'm seeing. He personally had a 79 308, so he should know.

    Tonight, I have a "car guy" friend coming over, and we're going to:

    1) Check the carbs and make sure the throttle is opening properly. If okay...
    2) Pull the muffler to check for obstructions and check running without it. If okay...
    3) Disconnect the fuel pump and run the ignition to check for spark. If okay...
    4) Take a timing light to the ignition system to verify advance. If okay...
    5) Have lots of beer, and contemplate sending it to my Ferrari master mechanic.

    Hopefully, I'll have something to report back tomorrow...
     
  25. finnerty

    finnerty F1 World Champ

    May 18, 2004
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    All 5 of those steps are the perfect procedure for any Ferrari owner in your situation :)
     

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