WHAT'S LIMITING MY POWER?!?! | Page 5 | FerrariChat

WHAT'S LIMITING MY POWER?!?!

Discussion in '308/328' started by wildcat326, May 4, 2015.

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  1. wildcat326

    wildcat326 Formula 3

    Dec 10, 2012
    1,803
    Chicago, IL
    Full Name:
    Justin
    #101 wildcat326, May 10, 2015
    Last edited: May 10, 2015
    The PPI never mentioned a power loss, and it was done by a nationally respected Ferrari master mechanic. Mind you, it was mid-March with bad roads, so who knows how much actual driving he did. He noted that the distributors were full of oil and the carbs were out of sync, causing a misfire and backfire.

    My goal was to set the car up to run as reliably and optimally as possible. My years of f-chat reading indicated getting rid of the airbox restriction and upjetting the carbs off the bat, and even my PPI mechanic said to get rid of the crappy points, so I upgraded to electromotive. I actually thought my big projects would be tackling a suspension and fuel hose redo. I wouldn't have tweaked the carbs or messed with anything if I thought I'd be chasing down this issue, but i thought I was doing some solid pre-delivery optimizing. I guess I still have the old jets to pop back in if necessary.
     
  2. smg2

    smg2 F1 World Champ
    Sponsor

    Apr 1, 2004
    16,477
    Dumpster Fire #31
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    SMG
    Justin, not at all pointing a finger or question to you. The shop doing the work is responsible for delivering a properly running vehicle to you, no if's or buts about it. At the moment it seems that one of the shops dropped the ball, either the ferrari shop, which I really doubt as he pointed out the issues needing attention and was doing a PPI vs actual work if I understand correctly. The shop that did the XDi install took it upon themselves to assume proper operation once they adjusted the carbs and changed the jetting. Since that has not been successful they should be either fixing the problem or sorting out as to why there is a problem. They may find that more things need attention and it may cost you more in parts and labor provided it's not something they created by doing the carb synch and jetting. I also question why the shop would change jetting if the carbs are in need of an overhaul. Personally I'd never make such a change unless the owner was not only made aware of the issue but signed a waiver agreeing to having the jets changed but the carbs not rebuilt if that's what they really wanted and also explaining why it wouldn't be prudent to do it that way.

    Also keep in mind that you can purchase new and ready to go 40 DCNF's for about $450 ea. No they are not factory stamped units, but it's cheaper then rebuilding yours at the moment and you wouldn't have to wait. You could then rebuild your originals at your pace at home while not having down time.
     
  3. wildcat326

    wildcat326 Formula 3

    Dec 10, 2012
    1,803
    Chicago, IL
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    Justin
    Scott- didn't take any offense; just trying to fill in the background gaps on what motivated all this. Made TWO interesting discoveries, for what it's worth. First, I found my baggie of salvaged jets in case I wanted to go back to stock. The previous owner was running 200, 125, 55. Is that not richer than my setup?

    ALSO...........When I manually checked the throttle for range of motion the other night, it was my friend who pulled the airbox. He would have been the one to notice any irregularities, except that he's not a Ferrari guy. When the ignition shop buttoned up the car, the airbox was gently placed over the carb studs for shock protection, but not fully screwed down, because I had mentioned wanting to pull it again and replace the fuel hoses. I totally forgot that, and, Bottom line, I discovered the four velocity stacks tonight in my box of parts to re-install. Apparently my two runs last weekend were done without them. After all this, could THAT cause these problems?

    Lastly, all the top techs and electromotive folks are saying to dial in 8-12 degrees of initial advance. Just noticed that the plate in the engine bay says 3 degrees. I trust you guys more, but thought it interesting.
     
  4. don_xvi

    don_xvi F1 Rookie

    Nov 1, 2003
    2,934
    Outside Detroit
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    Don the 16th
    Put the trumpets on and find out! I've never pondered that question, so I'm curious about that answer myself. It's worth the effort. It's also not a real good commentary on the shop; they should have put all the parts on correctly before the car drove off, even if you were talking about taking it all back apart.

    Those take-off jets are leaner than your setup; a larger number on the air corrector is leaner (195 now vs 200 old) and the 125/55 jet sizes are leaner than your 140/57 (?).

    There's been the ongoing question of if the PPI evaluated how well the engine pulled; have you contacted the person to verify that detail?
     
  5. andyww

    andyww F1 Rookie

    Feb 7, 2011
    2,775
    London
    Sounds like a recipe for disaster, loose nut going into the engine.

    Unless this is not exactly what you are referring to, any shop which does something like that should never be gone anywhere near!
     
  6. Saabguy

    Saabguy Formula 3

    Mar 28, 2012
    1,785
    Shreveport, LA
    For every other car in the world the velocity stacks are worth a small bit of speed at the top end and maybe a tiny bit of torque, less than 5% or so. It would not limit speed to 80 mph.

    YMMV
     
  7. wildcat326

    wildcat326 Formula 3

    Dec 10, 2012
    1,803
    Chicago, IL
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    Justin
    It's not the shop's fault; they wanted to put the airbox back on for shock protection, and asked if I wanted everything fully reassembled. I actually told them no because I wanted to send the box out for fresh powder coating and redo those carb fuel lines. It just sat so long waiting for driving weather to come around, I'd forgotten.
     
  8. BigTex

    BigTex Seven Time F1 World Champ
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    Dec 6, 2002
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    Bubba
    Yes, but not tightening the stacks to the carbs leaves all kinds of air leakage at the four base gaskets. Unfiltered air, at that...

    Bad idea....
     
  9. BigTex

    BigTex Seven Time F1 World Champ
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    Dec 6, 2002
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    Bubba
    It's unwise to run the car without it, as a backfire could be bad news.
     
  10. wildcat326

    wildcat326 Formula 3

    Dec 10, 2012
    1,803
    Chicago, IL
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    Justin
    BigTex -

    The BOX always was on; it was just stuck on over the 16 carb studs, and not fastened down. Won't happen again:)
     
  11. wildcat326

    wildcat326 Formula 3

    Dec 10, 2012
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    Chicago, IL
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    Justin
    I was re-reading the Birdman carb synch tutorial, and - based on some of the symptoms they mention relating to idle jet issues, I think that could be a contender.
     
  12. Jdubbya

    Jdubbya The $10 Trillion Man
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    Dec 28, 2003
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    No you don't. With the bonnet up you can reach right between it and the firewall. I've done this many times and it is the easiest way to get at the front bank of plugs.
     
  13. wildcat326

    wildcat326 Formula 3

    Dec 10, 2012
    1,803
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    Justin
    I also want to check all the chassis grounds. Will report on that.
     
  14. pad

    pad Formula 3

    Sep 30, 2004
    1,426
    Tequesta, FL
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    Paul Delatush
    Connect a jumper cable between the block and the chassis. That might reveal a ground issue. Also, what condition is you battery? The Electromotive ECU is very sensitive to low voltage.
     
  15. wildcat326

    wildcat326 Formula 3

    Dec 10, 2012
    1,803
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    Justin
    Brand new battery
     
  16. wildcat326

    wildcat326 Formula 3

    Dec 10, 2012
    1,803
    Chicago, IL
    Full Name:
    Justin
    Today I put the airbox back on, along with the velocity stacks, to try a short trial run. Adding the trumpets didn't help at all. I DID notice, curiously, that the right-most front bowl was spitting so badly, at one point I literally saw enough fuel spit out to audibly slosh against the bottom of the deck lid. I cut the power at that point. Interesting that people observed my Cyl 8 plug to seem a bit lean-running.

    Sooo, I purchased enough carb rebuild kits to do all the carbs, plus upgrade to sealed bearings. That will be the next technical challenge, but thankfully there is a GREAT Youtube video (maybe by one of our own) going step-by-step. We really should photograph that for a Birdman tutorial. Will also check/service the floats.

    Between all new fuel and vapor lines, filters, and carbs, that should cover rebuilding the fuel system. (I guess I need to figure out how to clean out the gas tanks and service the check valves, too).

    In the meantime, I'll proceed with restoring the airbox and maybe opening a formal restoration thread on the car. No reason a bogging issue should detract from an otherwise-positive sprucing up. The former owner let her mechanically waste, so it's time to get her ready for prime time again:)

    Thanks to everyone who's given their advice and input along the way. Will circle back once I get going on things.
     
  17. Saabguy

    Saabguy Formula 3

    Mar 28, 2012
    1,785
    Shreveport, LA
    If there is suction through the carb then it won't/can't spit fuel other than into the engine.

    I can't believe that the carbs are the problem UNLESS the float is set so high but at WOT that shouldn't be a problem. Ignition is firing at the wrong time or valve timing or seating is off..

    YMMV

    Lester
    Remember, most carb problems are really ignition problems!
     
  18. wildcat326

    wildcat326 Formula 3

    Dec 10, 2012
    1,803
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    Justin
    I literally watched a carb spit like a burst from a drinking fountain, high enough to hit the bottom of the engine lid and make a big wet splotch. ARGGGGHHHHH!!!!

    Okay, so a carb rebuild kit is on the way, BUT let's review a couple things in the meantime before I pull them apart.

    So far, I've checked:
    1) coils are firing
    2) plugs on both banks are firing
    3) timing is set correctly at the ECU
    4) plugs are connected to the proper terminals and cylinders
    5) engine ground is connected
    6) DFU grounds are connected
    7) DFU pins are properly connected at each DFU
    8) free opening of butterfly valves at WOT
    9) exhaust obstructions

    I have NOT verified:
    1) Alternator health
    2) 12V B+ wiring from alternator to ignition, rather than powering off of stock loom
    3) Trigger wheel "starts" on 11th tooth, per manual
    4) Apparently there is a SECONDARY rev limiter that can be tripped, per the manual, and I'm not sure I understand how.
    5) Manual mentions something about certain older vehicles needing a tachometer amplifier, as the XDi is designed to read off as 12v source, and older cars use a 120v output. Anyone?
    6) cam timing
    7) valve health
    8) fuel tank filters
    9) fuel lines
    10) Apparently there is a jumper between the DFUs that synchronizes them, and - if connected backwards - can seriously mess with timing. Can't see it or find in manual diagrams.
    11) carb obstructions or float issues (will rebuild)
     
  19. jmaienza

    jmaienza Formula Junior

    Jan 8, 2009
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    Massachusetts
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    Joe
    #119 jmaienza, May 13, 2015
    Last edited by a moderator: Sep 7, 2017
  20. Saabguy

    Saabguy Formula 3

    Mar 28, 2012
    1,785
    Shreveport, LA
    #120 Saabguy, May 13, 2015
    Last edited: May 13, 2015
    Just take a moment to think through this…

    IF the valve timing is correct and you have THE IGNITION TURNED OFF will fuel still spit back through carb? The answer should be no as the only forces acting on the carb are atmospheric pressure and suction from engine turning.

    IF the valve timing (or health ) is BAD then spinning the engine WITH THE IGNITION TURNED OFF will cause fuel to spit back through carb BECAUSE you will no longer have suction only coming from engine. NOTE: Wild cams/racing cams can also cause this effect with a lot of overlap.

    IF you do NOT have fuel spitting back with IGNITION OFF and when you turn the IGNITION ON and fuel spits back you have an ignition problem, likely timing but going all electronic "timing" could be any number of settings/trigger position/etc.

    Easy test to perform.

    Second test is to check compression.

    PULEEEEESE do the simple test of spinning engine while ignition is off where you can see if fuel is spitting back.

    NB: You will need to spin it a bit with the ignition on or at least the fuel pump on to fill the float chambers so that there is fuel to spit back.
     
  21. Saabguy

    Saabguy Formula 3

    Mar 28, 2012
    1,785
    Shreveport, LA
    Just remember, the ONLY thing that you have changed since the PPI was the ignition.
     
  22. finnerty

    finnerty F1 World Champ

    May 18, 2004
    10,406
    +1

    And, getting too early/late detonation (with the intake valves still open) will definitely make the carbs spit up ;):)
     
  23. wildcat326

    wildcat326 Formula 3

    Dec 10, 2012
    1,803
    Chicago, IL
    Full Name:
    Justin
    I will get the car on the lift this weekend and do the engine turning test. I did not think about that as a possible diagnostic, but I definitely can handle that. Do you actually pump the gas pedal to get fuel to the bowls, or just turn the key to the second position? How would you disconnect the ignition? Just pull the leads on the DFUs, or is there a good fuse to just disconnect?

    Also, the PPI did a full compression test, and all cylinders were 150-155. Compression should be okay.
     
  24. wildcat326

    wildcat326 Formula 3

    Dec 10, 2012
    1,803
    Chicago, IL
    Full Name:
    Justin
    I just got off the phone with my ignition mechanic, who verified that he checked everything with a timing light against the dial settings, and that everything matched up. As a professional engine tuner, he said my problem sounds like fuel starvation at higher revs, and maybe (also) jetting issue.

    Also found out he DID use a tachometer adapter. He mentioned that my carbs did NOT look so bad when he put the new jets in, synchronized them, and checked the throats/butterfly valves.

    Anyone have any thoughts on the safest way to check fuel pump flow/pressure? I'm concerned I'm going to wind up setting my car on fire trying to be a shadetree mechanic.
     
  25. Saabguy

    Saabguy Formula 3

    Mar 28, 2012
    1,785
    Shreveport, LA
    Doesn't need to be on the lift unless that's how you were doing it when you saw the fuel spit out of the carb.

    Key on should flow fuel to the carb, after that fuse removal for the ignition should work.

    Make sure that you have a fire extinguisher handy and don't panic, if it catches fire just put it out. And Halon is better than dry powered in the cleanup department. (Do they still sell Halon for home use?)
     

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