308 Cam Belt broke..... anyone wanna help | FerrariChat

308 Cam Belt broke..... anyone wanna help

Discussion in 'Technical Q&A' started by spirot, Dec 14, 2005.

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  1. spirot

    spirot F1 World Champ

    Dec 12, 2005
    15,139
    Atlanta
    Full Name:
    Tom Spiro
    Hi all, just about the most awful thing happend sunday aftenoon while in traffic in atlanta.... my 308 just died.... I thought it was an alternator... but nope the front cam belt broke.... dont know yet what the damage is.... and I dont have the $$$$ to have FOA do it so I'm gonna do it my self.... anyone int he area like to guide me in person? dont know what I can offer.... but woud be very thankfull.... and just if you were wondering what it sounds like when the belt breaks.... it sounds like...... nothing!!! wisper quiet.... it just shuts off.
    I was going about 30 mph, and it just stopped like it stalled but would not restart...

    it was easy to diagnose - pull the oil filler cap and watch the cam turn... if it's not turning when you try to start the car the belt is gone....

    I have had this car for about 12 years, and have had the engine rebuilt by FOA about 7 years ago... and was just about to get the belts done this winter with about 5 years on the belts.... and kablammo! - so all thos other post that say you can go for much longer ... BS! spend the $$$ now... or sell the damn thing!

    its just about the most awful thing to find out! its like a relative has died!

    oh well this may be my farwell to Ferrari ownership... I've had nothing but a terrible experience with this car... Its been almost abusive....anyone wanna buy a 85 308gts with 85000Miles black with cream interior? with about $25000 in service over the last 10 years new engine 7 years ago....but needing about $5- 6K now ..... thought not!

    well starting New Years day you will find me opening up the engine my self and fixing the thing and then its off to be sold! or I'll take 25K now!

    At this point I would love to sell the thing for parts.... someone make me an offer!

    Humbug!
     
  2. Horsefly

    Horsefly F1 Veteran

    May 14, 2002
    6,929
    Isn't the 308 engine an "interference fit" engine? Meaning: do not the pistons hit the valves if the timing belt snaps? Seems to me that there would be more damage. You may have gotten off easy. I see that you only have ONE posting. There are a ton of guys on this site that can offer mountains of suggestions on any problem. Do not dispair.
     
  3. Newman

    Newman F1 World Champ
    Consultant Owner Professional Ferrari Technician

    Dec 26, 2001
    14,473
    Canada
    Full Name:
    Newman
    Its an interference engine. Bent valve at least and really, there is nothing wrong with a couple of smile marks on the pistons where the valves touched. Redo the front cylinder head and put it back together, it wouldnt be the first time thats happened.
     
  4. kx5fast

    kx5fast Karting

    Jul 4, 2005
    161
    Full Name:
    RP
    Spirot, stay tuned and have faith. It has been discussed many, many times whether or not a belt will actually break if not done before the 3-5 year window. After others chime in with the standard "I told you so's" you will get some solid advice and help. This will also help lay to rest the notion that cam belts/will not will break.

    For heavans sake DO NOT TURN THE MOTOR OVER ANYMORE. You could be making your situation exponentially worse. Pull the valve covers and turn over slowly by hand if you must confirm your diagnosis.

    PM me if no one else chimes in (even though my experience is with 12 cylenders)
     
  5. WaltP

    WaltP Formula 3

    Nov 1, 2003
    1,512
    Cape Canaveral/Atlanta
    Full Name:
    Walt P
    Tom?
    Email me when you have a chance, I may be up for some wrench turning.
     
  6. spirot

    spirot F1 World Champ

    Dec 12, 2005
    15,139
    Atlanta
    Full Name:
    Tom Spiro
    I've just had a Professional mechanic come by the house and that is how I know the belt is broken.... he did say that it broke at TDC.... but after the holidays we will tear the S-B apart!

    Dont know how many of you have had your car for a long time... I bought this thing when I was 25... it was always a dream... that pretty much has been a real nightmare... l bought with out lots of inspection ... so I know I have paid my dues... its time for a new one! even my wife is convinced!... overall I really cant complain... over 11 years its broken down on me 5 times... all for mostly small stuff... the engine rebuild was really the crux.... do you sell a car that you know has a real problem or do you fix it and move on... so I fixed the thing... gone thru the suspension, cooling, gearbox, etc... my car is not a neglected machine... thats what makes this so ironic! just re did my wheels!.... I've always been envious of all the guys that say "I've never had a problem!" - I want that kind of ownership experience!...

    Thanks for the support! just gotta vent!
     
  7. Joe G.

    Joe G. Formula 3
    BANNED

    Dec 9, 2003
    1,109
    Los Angeles
    Full Name:
    Joe Gazzani
    i wonder where are all the people here who say they've never heard of a timing belt breaking

    where are they now
    MIA like usual



    hope you get it all fixed up

    best of luck

    :)
     
  8. Glassman

    Glassman F1 World Champ
    Rossa Subscribed

    I'm one of those people and I am very interested in this thread. Please let us know how much damage was done and the possible cause of the failure.
     
  9. Huskerbill

    Huskerbill F1 Rookie

    Sep 6, 2004
    4,126
    Oconomowoc, WI
    Full Name:
    Bill
    I am also one of those people....

    Believe me that I am paranoid about mine breaking, but I have never heard of it happening on a Ferrari. The only car I have heard about it happening with is an Acura Integra. But that was probably because the owner raced the HECK out of it constantly....
     
  10. Martin308GTB

    Martin308GTB F1 Rookie

    Jan 22, 2003
    4,259
    Black Forest Germany
    Full Name:
    Martin N.
    Hello from Germany,

    I'm on of those too.
    I admit this won't help, but premature total cambelt failure IS unusual and there must be a reason. I suspect that either something was going wrong while the cambelts were installed or while they were shipped or stocked. Sharp bending is the deadly enemy of cambelts.
    Or something went wrong with the tensioner bearing, tensioner bearing support or the early plastic pulleys.

    Best Regards

    Martin
     
  11. M.James

    M.James F1 Rookie

    Jun 6, 2003
    2,721
    Worcester, MA
    Full Name:
    Michael.C.James
    If the description of the failure is accurate, and no 'bang' or other loud noise was heard, then perhaps there was no significant piston/valve collision. If there wasn't, is this really all that bad?
     
  12. Artvonne

    Artvonne F1 Veteran

    Oct 29, 2004
    5,379
    NWA
    Full Name:
    Paul
    Spirot!

    I am SO so sorry to hear this. And at such a bad time. If I were anywhere near you, I would seriously come over and help. Seriously, if you dont BS around, and you work on it like its a Fiat, you can have that motor on the garage floor in a day. Taking the one head off is pretty fast, and if all you did was bend a couple valves, say $200 for valves, $200 for a head gasket, say another $200 for miscelaneous stuff, and for less than a grand you could be back down the road. Just resist all of that "while im in there" crap, and go at it like a dealer would. One week my man, one week. Dont go giving up the ship till she runs, or you will lose a good $20K of your investment. Please, you have owned this car this long, you can do this. And maybe after you will have enough confidence to work on the car yourself and save all those $$$.

    As for all those naysayers out there who claim these cars wont break a belt, I am sure many will remain silent. A month from now some idiot will ask why the belts need changing at such short intervals. BECAUSE THEY WORK SO FRICKEN HARD, THATS WHY! And stop comparing it to a Honda or a Toyots, its not a JAP car. I think all of those who argued for longer belt change intervals should be forced to pay Spirot $200 each as repentance for your sins. But wow, maybe now we need semi annual belt replacements? Be interesting to see what brand tensioners you have in that car. FOA wouldnt have put lesser quality ones in would they? See if you can feel one and if they are bad.

    I dont know about anyone in the area down there, but I seriously would take a couple weekends and help him if he lived near me.

    Carry on, gentlemen
     
  13. Ken

    Ken F1 World Champ

    Oct 19, 2001
    16,078
    Arlington Heights IL
    Full Name:
    Kenneth
    I agree that you shouldn't panic and you can do this yourself; try and get some help though as timing the valvetrain is something you want to get right the first time!

    Also, the "while you're in there" thing isn't always the first sign of shipwright's disease! At least consider a water pump rebuild.

    Ken
     
  14. spirot

    spirot F1 World Champ

    Dec 12, 2005
    15,139
    Atlanta
    Full Name:
    Tom Spiro
    Thanks guys for the support!

    I am amazed that I broke a belt. when my engine was rebuilt the seals were leaking badly so they redid the gaskets and redid the belts for me.... about 5 years ago / 10,000 miles... prior to the rebuild I use to drive the car all the time... but never abused the thing.... I've done track meets and used to take all the crap from other guys about not "going for it" but they were never paying for the maintenance.... oh well I have the proof now that belts do break... Ferrari know what they are talking about replace them! or else.

    I dont know yet if it is a bearing or the actual belt.... I'm pretty keen to sounds coming from the engine, and there was no bearing clatter or other unusual sounds... when the belt let go, all you heard was a slight rustle... like a belt ... I fully expected to see the water pump leaking and the belt gone....when I had the car brought back home I got a small mirror pulled the airbox and tried to inspec the belts ... and they both looked intact.... only then did I look at the oil filler and look at the cam..... she no work! I guess a positive is it is the bank that you can get at! & I know Ron Rineke very well so I know he will help.... its not FOA's fault... its run great for 5 - 6 years, its just one of those things!.... but I have been thru SO much on this car... I think it may be time for a change...I've always maintaind that I wanted a car that was built while Mr. Ferrari was living.... but I may go for a 355... & a warranty!....

    So since the head will be off... I'm gonna re do my radiator, and flush the block and most likely put on new hoses.... anyone wanna make a Ferrari 308 cam service video... split the proceeds? drop me a line.

    Merry Christmas!
     
  15. yelcab

    yelcab F1 World Champ
    Consultant

    Nov 29, 2001
    13,586
    San Carlos, CA
    Full Name:
    Mitchell Le
    #15 yelcab, Dec 15, 2005
    Last edited by a moderator: Sep 7, 2017
  16. Joe G.

    Joe G. Formula 3
    BANNED

    Dec 9, 2003
    1,109
    Los Angeles
    Full Name:
    Joe Gazzani
    i broke mine on my mondial t (several years ago)

    keep in mind it has only 1 belt (348 engine) so when it breaks you bend valves on BOTH heads :(

    i bought the car (in my naive days) from a seller who said "oh yeah, it's been major serviced....i just need to find the paperwork"

    guess what, he lied

    hard lesson learned :(
     
  17. spirot

    spirot F1 World Champ

    Dec 12, 2005
    15,139
    Atlanta
    Full Name:
    Tom Spiro
    I hope for the best also ... but you are most likely right... whats the story on the pictures? how much damage to the pistons etc... how much $$$ to fix?
     
  18. spang308

    spang308 Formula Junior

    Jul 17, 2004
    893
    York, PA
    First things first. Locate a leakdown guage and check for bent valves. Set the cam timing as you were going to install the belts and set the engine at top dead center. If the tech that looked at this is sure it broke at TDC you are one lucky dude because you may not have bent valves. Line up your timing marks and perform a leakdown test. With 100# pumped into the cylinder, if you see 90# holding or better, you are OK. Procede with replacing the belts and tensioner bearings. If you see numbers much lower than this, listen to hear where the air is escaping. If you hear it hissing out the exhaust, you have bent exhaust valves. If you hear it hissing back through the intake (remove the plenum hose), you have bent intake valves. If you hear it hissing through the removed oil cap, you may have holed a piston and it's time to pull the engine. This is assuming the leak down numbers are low. If they are above 85%, you are probably fine. I would expect 90% or above, being that the engine was recently overhauled.

    Good luck. Feel free to PM me and ask any questions.

    John
     
  19. jselevan

    jselevan Formula 3

    Nov 2, 2003
    1,873
    Krowbar - There is a sense of "I told you so..." in your post, which of course, is well deserved.

    HOWEVER, There are other failure modes that do not include a failed belt. Let's see what is found upon disassembly.

    AND, based on your (appropriate) advice concerning a ...just the facts, ma'am, just the facts... approach to fixing the thing for $1000, then I will maintain my economic position that it makes more sense to take a chance, drive the car for 60k or 100k miles (indefinite time frame) and fix it if it breaks.

    I will be WAY ahead economically. One cannot get away with a major at a dealer for $5,000, while fixing a belt and a few valves costs $1000 (double it to be sure - $2,000) when performed out of frustration and economic need.

    Still sounds like an unusual occurence (if it happened - we shall see), and the economics point towards a non-major approach.

    My thoughts -

    Jim S.
     
  20. BigAl

    BigAl F1 Veteran

    Mar 17, 2002
    6,146
    TX
    Full Name:
    GSgt Hartman
    sounds like an avoidable situation but not a disastrous one....
     
  21. spang308

    spang308 Formula Junior

    Jul 17, 2004
    893
    York, PA
    Krowbar's estimate is unachievable if this thing DID bend valves. Keep in mind it's a 4V car. If valves are bent, it will need guide work and possibly seats, and that's assuming the valve face didn't snap off and is now imbedded in the top of the piston. It could be ugly. The breaking belts is better than replacing belts argument is absolutely rediculous, but it's your money, have fun. You can do belts and tensioners for about $700 and a days labor. You will NEVER fix a 308 with bent valves for twice that much, even a 2 valve car.

    Do a leak down and diagnose the car properly. Until then it's just speculation anyway.

    John
     
  22. Mark 328

    Mark 328 Formula Junior

    Nov 6, 2003
    510
    Orange, Ca
    Full Name:
    Mark Foley
    #22 Mark 328, Dec 15, 2005
    Last edited by a moderator: Sep 7, 2017
    I have not heard of a belt failing while a car was moving at 30 MPH. The belt failures I have heard about all have occurred at idle? I would be interested in hearing about experiences from others. It makes sense too because there is the least rotating momentum at idle.
    When my belt "failed" in another car the belt didn't break, the teeth just ground off on the smaller crakshaft pulley (see picture). Have other belts broke or have the teeth been ground-off?

    Mark
    Image Unavailable, Please Login
     
  23. Horsefly

    Horsefly F1 Veteran

    May 14, 2002
    6,929
    This all brings about the question: Why didn't Ferrari just continue to use chains instead of belts and avoid this ongoing problem? Chains DO get loose and jump timing but it happens far less frequently and less disasterously than a broken belt. Why doesn't somebody just design a chain conversion? Could it be done?
     
  24. senna21

    senna21 F1 Rookie

    Jul 2, 2004
    3,334
    Los Angeles, CA
    Full Name:
    Charles W
    Chains require more power to move than do belts. Or to put it another way, a small % of the engine's power is going to move the chains. If you have belts that power is being delivered to the flywheel.
     
  25. Verell

    Verell F1 Veteran
    Consultant Owner

    May 5, 2001
    7,022
    Groton, MA
    Full Name:
    Verell Boaen
    Chains are also a lot noisier.

    We killed the 3x8 chain conversion alternative a while back in one of the belt threads. Search for threads w/'belt' in the title.

    I'm very interested in what the failure was.

    re:
    The above confuses me. You can see the REAR intake cam thru the oil filler cap, not a front cam. Which belt do you believe is broken?
     

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