86 Testarossa AC Issue | FerrariChat

86 Testarossa AC Issue

Discussion in 'Boxers/TR/M' started by Guss23, Jul 28, 2021.

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  1. Guss23

    Guss23 Karting
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    Jun 11, 2017
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    Jason Sharkey
    While my engine was out for service I decided to update the AC system. I flushed out the compressor and lines and replaced the switch and dryer. I replaced all of the o-rings and vac checked it and it was perfect. I charged it with 134 and it now blows cold right after I start the engine and while I am at driving RPMs but when I am at idle it blows HOT air. Any ideas on why??
     
  2. turbo-joe

    turbo-joe F1 Veteran

    Apr 6, 2008
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    romano schwabel
    it blows really hot or only outside temperature?
    may be less 134 input when only outside temperature?
     
  3. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Jan 11, 2001
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    Have you confirmed that the AC Condensor Fan is running at idle? Just stick your hand in front of the LH front wheel to confirm/deny if airflow from the AC Condensor Fan is there as it should be at idle on a warm/hot day with the AC on.
     
  4. Guss23

    Guss23 Karting
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    Ok, I’ll see if the fan operates.
     
  5. Guss23

    Guss23 Karting
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    The fan does operate
     
  6. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    That's unfortunate -- does it feel like a lot of heat is in that airflow at idle (it should)? One other easy thing to do is have a look at the sight glass on the Dryer at idle with the AC "on" to confirm/deny if refrigerant is flowing.
     
  7. Guss23

    Guss23 Karting
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    Ok. Do you know roughly how many ounces of refridgorent it takes?
     
  8. Guss23

    Guss23 Karting
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    The air in the front left filter feels like outside air temp. I will check the drier
     
  9. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    turbo-joe likes this.
  10. bpcurtis

    bpcurtis Karting

    Nov 5, 2003
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    Burnell P Curtis
    Above the passengers feet is the hot water valve. Check to see if it is open or closed by feeling the output pipe.
     
  11. Guss23

    Guss23 Karting
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    Which one is the output pipe?
     
  12. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    You don't have to be fussy about that -- if hot water is (wrongly) flowing at idle with the AC "on" thru the hot water valve, both hoses of the hot water valve will be equally hot.

    There is no engine RPM/chassis speed signal used by the TR HVAC system -- to be an "electrical thing", the only thing I can think of that it might be is, if your alternator is not working and the AC system is "on", the battery voltage might droop down to ~11V and that might make the AC ECU unhappy (but I don't know that that would make it unhappy for sure). Have you measured the voltage between the two battery terminal at idle, AC "on", when you are having the problem?
     
  13. Guss23

    Guss23 Karting
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    I will, what should voltage be at? 13.6volts?
     
  14. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    That would be a typical good value for an alternator (and a battery that has been recently discharged a bit from starting), but I wouldn't be too concerned if it was just 13V, or even the high 12s, at idle for this possible issue (of not having enough voltage to run the HVAC ECU) -- being well below 12V (at idle when the HVAC blower is running) would be a concern. Did you ever have a look at the sight glass when having the problem to confirm/deny refrigerant flow?
     
  15. ago car nut

    ago car nut F1 Veteran
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    The hot water valve defaults to open, I believe that when it is grounded it closes.
     
  16. Guss23

    Guss23 Karting
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    I looked in the site glass and couldn’t distinguish anything. And I have an automotive HVAC expert coming out to help me on Sunday. He thinks that my mechanic didn’t properly flush out the system prior to using 134. He and I are going to flush the system out and start over. In the meantime, is there anyway to check the hot water valve To see if that’s the culprit?
     
  17. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Feeling the temperature of the hoses at the hot water valve is a good way to check its functionality/state -- hot = open; room temp = closed. Since you report that the system seems to work OK when at speed that would indicate to me that the hot water valve itself can work properly so the issue becomes is something wrongly telling it to open at idle. The way the hot water valve works electrically is:

    1. The M (brown) wire should always be +12V when the key is "on".

    2. When the STOP pushbutton is pressed, a relay connects the MB (brown-white) wire always to ground = energizes the hot water valve coil which holds the actual water valve inside always closed.

    3. When any other of the pushbuttons is pressed, the HVAC ECU decides (based on the requested temp knob and sensor inputs) whether to put ground on the MB wire = energizes the hot water valve holding it closed, or nothing on the MB wire = hot water valve open, but it does this in a PWM (quickly on-off-on-off-etc.) way for when it wants to have less than full hot water flow.

    At idle, with the AC "on", a warm cabin, and the knob set to request maximum cooling, the voltage between the M wire and the MB wire of the hot water valve should be a constant +12V (i.e., the HVAC ECU should be trying to close the hot water valve).
     
  18. Guss23

    Guss23 Karting
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    Looks like the power and ground to the valve is correct but it is not closing. I clamped off one hoses in the AC was ice cold at idle. Any suggestions As to whether they’re overhaul-able or where I can get a replacement?
     
  19. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    Yes, they are rebuildable, but it's also important that the coolant flow is in the right direction (matching the arrow on the valve body) -- any chance you got those hoses reversed?

    My notes have the rebuild kit as:

    Bosch 1147213007
    BMW 64118390132
    MB 0008350644

    This valve is known as the "Bosch Mono Valve".
     
  20. Guss23

    Guss23 Karting
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    Seriously doubt that the hoses have ever been off.
     
  21. Steve Magnusson

    Steve Magnusson Two Time F1 World Champ
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    And you did no fiddling/repair with the heater hoses in the engine bay "While my engine was out for service"?
     
  22. Supernaut

    Supernaut Karting

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    #22 Supernaut, Aug 3, 2021
    Last edited: Aug 3, 2021
    I've never heard of a compressor being flushed, only lines and evaporator/condensor. How does one get all the old incompatible oil out of there? Not a simple geometry to flush completely. Just curious what has been successfully done previously for R12/134a conversions with respect to the compressor. I suppose you could disassemble it and clean it out at the part level.
     
  23. Guss23

    Guss23 Karting
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    Unbelievable!! I replaced the diaphragm and it worked perfectly for a week. Went to use it today and it only works now when the engine is at idle but not when I’m at any RPM! The opposite of what it did before!! WTF??
     

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